According to the requests above, I am here to recommend 2145 ball mill(21004500), which is a combination of new technology and ideas, and totally meets various users' needs in terms of structure, productivity and performance. What's more, it could be widely used to grind various minerals such as iron ore, gold ore, bauxite, limestone, marble, steel slag, ceramic, dolomite, cement clinker and etc.
The damp mill is an improved design based on the ball mill. It adopts a unique feeding and discharging method to solve the movement problem of semi-dry and semi-wet materials in the mill. Generally, the ball mill can be divided into the wet type and dry type, with water and air as the carrier for forced material discharge or grid plate discharge. They seldom deal with semi-dry and semi-wet materials. Damp mill, as its unique structure, can efficiently grind the material containing certain moisture. It has three main features: forced feeding, peripheral discharging, and rubber lining.
As the main equipment in iron ore pelletizing plants, a damp mill is mainly used for the damp grinding of iron ore to provide materials for the pelletizing disc. It can deal with the iron ore with a water content of 8-13%, not only increase the surface area of the ore particles but also make the ore fully mixed and ground to shorten the whole pelletizing process. Besides, it can also reduce the production energy consumption, increase the strength of green pellets, and improve the metal recovery rate, so it has been widely used in pelletizing plants.
The damp mill is mainly composed of a feeding part, main bearing, cylinder, gear device, reducer, main motor, low-speed driving unit, jacking device, lubricating device, electric control device, and other parts.
The damp mill is a kind of single chamber and peripheral discharge ball mill. The equipment cylinder with grinding medium (steel ball) inside is driven to rotate through the main motor, reducer, and gear device. After materials enter the cylinder through the quill shaft, the grinding medium is lifted to a certain height under the combined action of lining plate friction and centrifugal force, and then falls, giving the material a certain impact force so that the large-sized materials are broken. After the materials are fully ground and mixed, they are discharged from the damp mill through the discharge holes around the cylinder.
AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.
Ball mill is the key equipment for grinding materials. those grinding mills are widely used in the mining process, and it has a wide range of usage in grinding mineral or material into fine powder, such as gold, ironzinc ore, copper, etc.
JXSC Mining produce reliable effective ball mill for long life and minimum maintenance, incorporate many of the qualities which have made us being professional in the mineral processing industry since 1985. Various types of ball mill designs are available to suit different applications. These could include but not be restricted to coal mining grate discharge, dry type grinding, wet mineral grinding, high-temperature milling operations, stone & pebble milling.
A ball mill grinds ores to an end product size of thirty-five mesh or finer. The feeding material to a ball mill is treated by: Single or multistage crushing and screening Crushing, screening, and/or rod milling Primary crushing and autogenous/semi-autogenous grinding.
Normal feed sizes: eighty percent of six millimeters or finer for hard rocker eighty percent of twenty-five millimeters or finer for fragile rocks (Larger feed sizes can be tolerated depending on the requirements).
The ratio of machine length to the cylinder diameter of cylindrical type ball mills range from one to three through three to one. When the length to diameter ratio is two to one or even bigger, we should better choose the mill of a Tube Mill.
Grinding circuit design Grinding circuit design is available, we experienced engineers expect the chance to help you with ore material grinding mill plant of grinding circuit design, installation, operation, and optimization. The automatic operation has the advantage of saving energy consumption, grinding media, and reducing body liner wear while increasing grinding capacity. In addition, by using a software system to control the ore grinding process meet the requirements of different ore milling task.
The ball mill is a typical material grinder machine which widely used in the mineral processing plant, ball mill performs well in different material conditions either wet type grinding or dry type, and to grind the ores to a fine size.
Main ball mill components: cylinder, motor drive, grinding medium, shaft. The cylinder cavity is partial filling with the material to be ground and the metal grinding balls. When the large cylinder rotating and creating centrifugal force, the inner metal grinding mediums will be lifted to the predetermined height and then fall, the rock material will be ground under the gravity force and squeeze force of moving mediums. Feed material to be ground enters the cylinder through a hopper feeder on one end and after being crushed by the grinding medium is discharged at the other end.
Mining Equipment Manufacturers, Our Main Products: Gold Trommel, Gold Wash Plant, Dense Media Separation System, CIP, CIL, Ball Mill, Trommel Scrubber, Shaker Table, Jig Concentrator, Spiral Separator, Slurry Pump, Trommel Screen.
Our Laboratory Grinding Mill comes standard with a 1 HP motor and optional variable speed drive ranging from 1 to 100 RPM. This Grinding Mill is fully enclosed with sound dampening material for a quiet workplace. The sheet metal steel fabrication provides full enclosure around the main frame and door. The yoke (grinding cylinder) is totally balance and vibration-free in its horizontal position of operation. Minimal effort is needed to swing it from horizontal to vertical position (loading/unloading). A unique feature this grinding mill has is the possibility to use different cylinders for research or pilot plants tests. Specifically, we offer different size of cylinders from 5 (127mm) inside diameter by 12 (305mm) long to 9 (229mm) diameter by 22 (560mm) long. All grinding mills cylinders are fully interchangeable and can be mounted/ removed rapidly. The cover is of a unique design that automatically seals the cylinder and is quickly mounted/removed. Another feature of this Grinding Mill are its heavy duty castors (wheels) for ease of laboratory movement/mobility.
Ore Grinding Mills are used for the fine grinding as the last step in the reduction of an ore prior to concentration (gravity or flotation) or cyanidation. Practice varies, depending upon the type of ore and the amount of reduction required. In addition, some of the older properties continue with methods that perhaps are not considered the best in light of recent improvements but that cannot be economically changed because of capital outlay. Present grinding practice is closely linked with classification, so that some overlapping of subject matter occurs. In this chapter some of the theory of grinding, different types of equipment, and flow sheets are discussed.
Most of the tonnage milled today is ground in one of the following types of equipment or a combination of two or more: ball mills, tube mills, rod mills, and stamps. Chilean mills and Huntington mills are used only in a few isolated cases today.
The term ball mill is generally used to refer to a cylindrical mill whose length is less than, equal to, but not much greater than its diameter. It was initially developed for relatively coarse grinding, but by using it in closed circuit with a classifier its use has been extended for fine grinding.
Ball mills have shells of cast iron or steel plates and are carried on hollow trunnions. Ore is fed through a scoop, drum-type, or combination feeder at one end and is discharged from the opposite trunnion.
Ball mills may be arbitrarily classified into two types, according to the method of pulp discharge. In high-level or overflow mills the pulp level builds up until it overflows and discharges through the trunnion. High- level discharge mills are made by a large number of manufacturers throughout the world. Low-level mills are typified by the Allis-Chalmers andMarcy (see Figs. 14 and 15) grate-discharge mills. The discharge end is fitted with grates; between the grates and the end of the mill are radial lifters which act as a pump to lift the discharge to the hollow trunnion. Drive is by spur or herringbone gear, direct connected or belt driven.
Ball mills are built in sizes ranging from small laboratory mills to a present maximum of 12 ft. diameter by 12 ft. long, the latter requiring close to 1000 hp.Liners are usually of manganese steel, of chrome steel, or white iron, 3 to 6 in. thick. Corrugated and shiplap construction is commonly used to increase the grinding action.
The Hardinge mill (see Fig. 16) differs from most ball mills in that conical ends are added to the cylindrical portion of the mill. The cone at the feed end has a larger open angle than that at theopposite end. Its makers state that the large balls concentrate near the feed end of the mill where the coarsest ore collects and the smaller balls act on the finer ore.
Rod mills (see Fig. 17) follow the general dimensions of tube mills with diameters from 3 to 6 ft. and lengths from two to three times their diameter. They differ from ball mills in that steel rods 3 or 4 in. shorter than the mill length inside the liners are used as grinding media. Rod mills are often run on tires and rollers instead of trunnions or on one trunnion and one tire and set of rollers.
Low-level discharge is obtained on Marcy rod mills by having a beveled annular ring at the discharge end. A stationary steel door fits close to this beveled ring and serves to hold the rods in the mill while pulp discharges between the mill and the door.
The distinction between tube mills and ball mills is not somarked as their names indicate. Mills from 4 to 6 ft. in diameter and from 16 to 22 ft. long are usually termed tube mills. This was the first type of rotary mill for metallurgical purposes. Because of the necessity of completing the grind during one passage (open circuit) of the ore through the mill, it was built with a large length-diameter ratio. The tube mill is still largely used in South Africa and to some extent in North America for fine grinding generally following some other primary mills.
Tube mills are usually supported on hollow trunnions, the feed entering through a feed scoop at one end and discharging through the other. Drive is by a large gear fitted over the mill shell. Various types of liners are used, as in ball mills.
All rotary mills must be fitted with some kind of replaceable liners. Chrome steel, manganese steel, and white iron are generally used. Shapes designed to give a corrugated or shiplap surface to the interior of the mill are often used to prevent slippage of the ball load. Pocket liners arealso common. These liners have pockets in which the balls become lodged to form the wearing surface.
Rubber liners have been tried experimentally but have not been adopted by the industry. According to Taggart, no fully satisfactory method of holding the liners in place was worked out, utility was limited to fine feeds and small balls, mill capacity was reduced, and while a slightly higher grinding efficiency was shown in comparative tests with steel liners, there was no indication that possible increased wear for rubber would offset its far greater cost.Silex liners with flint pebbles for grinding media are sometimes used where iron contamination must be avoided.
The grinding that takes place in mills of this type is usually ascribed to two actions, impact and attrition, although some authors do not believe that a sharp line of demarcation can be drawn between the two actions.
In rod mills there is line contact between the rods, there is less grinding by impact, and the action resembles that of crushing rolls. As a result, a rod-mill product usually contains a greater percentage near the limiting size with less extreme fines than ball or tube mills.
In selecting the correct grinding media it is important that the rods or balls supplied be large enough to break the largest particles of ore in the feed, and as already discussed, a seasoned load composed of balls of all sizes, which is the condition found in a mill that has been operating for some time, gives better grinding efficiency than a new charge.
The volume of the charge is limited to a maximum of about 50 per cent of the mill volume. If the charge is too large, its center of gravity shifts too near the axis of the mill and the power input falls.
The speed of the mill is limited by what is known as the critical speed. This is the speed at which (assuming no slippage) the charge starts to cling to the liners, or to centrifuge. It is given by the formula.
The percentage of solids in the pulp is usually maintained at 60 to 75 per cent, the principle being to keep the volume percentage of solids as high as possible without loss of mobility of the charge. The correct proportion of water present will depend on the kind of ore being handled, slimy ores in general requiring a higher dilution than ores that have a low slime content.
The size of mill required for a specific grinding problem will depend on the character and size of the feed and the product desired and whether open- or closed-circuit grinding is desired. An accurate estimate of capacity can be made only by an engineer familiar with the proper evaluation of the factors involved.
For rough estimating purposes Table 6 gives approximate capacities grinding to 48 and 100 mesh for several size mills. Connected horsepower is also shown. These figures are for what would normally be considered average siliceous ore and for nominal circulating loads of 2 or 3 to 1.
These capacities may be reduced by as much as 50 per cent in the case of a hard, tough ore which is highly resistant to grinding, and for this reason considerable thought has in recent years been given to methods for determining the relative grindability of different ores and to correlating laboratory figures with plant performance. F. C. Bond has published comprehensive grindability data based on work carried out by the Allis-Chalmers Manufacturing Co. and grindability tests are a regular part of the testing procedure of the Dorr Company at the Westport, Conn., laboratories.
When the tube mill was first introduced, grinding was done in open circuit; i.e., the ore was ground to pass the limiting screen size by one passage through the mill. It was found, however, that if sufficient time of contact between the ore and grinding media were provided to ensure that no unground particles (or oversize) discharged from the mill, an excessive amount of fines were produced. This meant that the ore was ground much finer than necessary and mill capacity was correspondingly reduced.
The difficulty was overcome by placing a classifier in the circuit to separate out oversize from the mill discharge and return it to the mill feed. In closed-circuit grinding no attempt is made to finish the grind in one passage through the mill, but every effort is made to remove finished material as soon as it is released, thus reducing over-grinding and preventing the fines from hindering the grinding action on yet unreduced particles. In this way the tonnage that a given mill will grind is much greater than it is possible to grind in open circuit.
By using wide classifiers with high raking capacity, circulating-load ratios are now being carried to 4:1 or higher. The direct result of the increased capacity is reduced power, liner, and grinding media consumption per ton of finished ore.
There is, of course, a limit as to how large a circulating load can be carried in practice. While capacity continues apparently to improve, though at a decreased rate, it becomes increasingly difficult to move the growing volume of material through the system.
There is some controversy in the literature as to the definition of ratio ofcirculating load. The term used by most millmen is the ratio of sand tonnage returned to the mill to the tons of original feed.
If the mill-classifier circuit is fed into the classifier instead of into the mill, the sand contains oversize from the original feed as well as oversize from mill discharge, and thus the definition is not entirely accurate. The ratio of circulating load can be calculated from screen analyses by using the following formulas:
Circulating-load ratio = d o/s d where d = cumulative percentage 0n any mesh in the mill discharge o = cumulative percentage on same mesh in the classifier overflow s = cumulative percentage on same mesh in the classifier sand
There are many types of flow sheets in use today. The tendency in new mills is to crush relatively fine ( to in.). Single-stage ball mills in closed circuit with classifiers are used for grinds coarser than 48 mesh, but when a finer product is desired, two stages of ball mills in closed circuit with classifiers is usual. Efficiency must necessarily be sacrificed to some extent in small mills by capital requirements, and even greater reduction ratios are justified in a single-stage grinding unit.
With the large classifiers used for high circulating loads it is quite often necessary to use some kind of auxiliary device to complete the closed circuit. A large motor-driven scoop lifting the mill discharge to the classifier has been successful.
Stamp mills were built to parallel the operation of a mortar and pestle, working continuously and on a large scale. Ore is fed into a mortar and is crushed by the dropping of the stamp on a die at the bottom of the mortar. The crushed ore discharges through a screen in the side of the mortar.
The shoe that forms the wearing surface on the dropping stamp is attached to a steel stem and is replaceable. The stem is lifted by a cam operating against a tappet which is bolted to the stem. A common camshaft activates usually five stamps in a battery.
Milling was done in unique, crude wooden stamp mills developed by the ingenious Antioquenan miner. Made entirely of hand-hewn hardwrnod (except for cast-iron shoes, several bolts, and a few nails) these molinos Antioquenos have a stamp duty of approximately 0.4 tons per 24 hr. They are powered by overshot water wheels, 18 to 24 ft. in diameter, mounted directly on the 18- to 24-in. wooden camshaft of the mill. Up to 56 drops per minute can be obtained with a water-wheel speed of 14 r.p.m. The stamps, 6 by 7 in. by 14 ft. in dimensions, weigh 450 to 500 lb. including the cast-iron shoe. The mills are usually built with three stamps to the mortar box and as many as three sets (nine stamps) per mill. Battery-box screens are usually made of tin from 5-gal. gasoline cans perforated with a small nail. Stamp guides, cams, and the hardwood camshaft bearings are lubricated with beef tallow.
The stamp mill was originally devised as a combination grinding and amalgamating device before the days of cyanidation. Its use continued with theintroduction of the cyanide process, where it was well suited to the comparatively coarse crushing used, the distribution of the ground pulp over amalgamation plates, and the steps of separate cyanidation of sand and slimes that followed. As the all-sliming method became more generally adopted, however, with the need for fine grinding in ball mills and preferably in cyanide solution, the stamp mill tended either to be used as a secondary crusher or to be replaced altogether by dry-crushing equipment.
These two types of mill are practically obsolete. In these mills rollers driven from a central gear-driven spindle revolve around a pan. In the former the rolls crush against a ring in the bottom of the pan, and in the latter centrifugal force holds the rollers against the ring at the side of the pan. Chilean mills were used at the Golden Cycle up to a few years ago for grinding roasted ore.
Max Feeding size <25mm Discharge size0.075-0.4mm Typesoverflow ball mills, grate discharge ball mills Service 24hrs quotation, custom made parts, processing flow design & optimization, one year warranty, on-site installation.
Ball mill, also known as ball grinding machine, a well-known ore grinding machine, widely used in the mining, construction, aggregate application. JXSC start the ball mill business since 1985, supply globally service includes design, manufacturing, installation, and free operation training. Type according to the discharge type, overflow ball mill, grate discharge ball mill; according to the grinding conditions, wet milling, dry grinding; according to the ball mill media. Wet grinding gold, chrome, tin, coltan, tantalite, silica sand, lead, pebble, and the like mining application. Dry grinding cement, building stone, power, etc. Grinding media ball steel ball, manganese, chrome, ceramic ball, etc. Common steel ball sizes 40mm, 60mm, 80mm, 100mm, 120mm. Ball mill liner Natural rubber plate, manganese steel plate, 50-130mm custom thickness. Features 1. Effective grinding technology for diverse applications 2. Long life and minimum maintenance 3. Automatization 4. Working Continuously 5. Quality guarantee, safe operation, energy-saving. The ball grinding mill machine usually coordinates with other rock crusher machines, like jaw crusher, cone crusher, to reduce the ore particle into fine and superfine size. Ball mills grinding tasks can be done under dry or wet conditions. Get to know more details of rock crushers, ore grinders, contact us!
Ball mill parts feed, discharge, barrel, gear, motor, reducer, bearing, bearing seat, frame, liner plate, steel ball, etc. Contact our overseas office for buying ball mill components, wear parts, and your mine site visits. Ball mill working principle High energy ball milling is a type of powder grinding mill used to grind ores and other materials to 25 mesh or extremely fine powders, mainly used in the mineral processing industry, both in open or closed circuits. Ball milling is a grinding method that reduces the product into a controlled final grind and a uniform size, usually, the manganese, iron, steel balls or ceramic are used in the collision container. The ball milling process prepared by rod mill, sag mill (autogenous / semi autogenous grinding mill), jaw crusher, cone crusher, and other single or multistage crushing and screening. Ball mill manufacturer With more than 35 years of experience in grinding balls mill technology, JXSC design and produce heavy-duty scientific ball mill with long life minimum maintenance among industrial use, laboratory use. Besides, portable ball mills are designed for the mobile mineral processing plant. How much the ball mill, and how much invest a crushing plant? contact us today! Find more ball mill diagram at ball mill PDF ServiceBall mill design, Testing of the material, grinding circuit design, on site installation. The ball grinding mill machine usually coordinates with other rock crusher machines, like jaw crusher, cone crusher, get to know more details of rock crushers, ore grinders, contact us! sag mill vs ball mill, rod mill vs ball mill
How many types of ball mill 1. Based on the axial orientation a. Horizontal ball mill. It is the most common type supplied from ball mill manufacturers in China. Although the capacity, specification, and structure may vary from every supplier, they are basically shaped like a cylinder with a drum inside its chamber. As the name implies, it comes in a longer and thinner shape form that vertical ball mills. Most horizontal ball mills have timers that shut down automatically when the material is fully processed. b. Vertical ball mills are not very commonly used in industries owing to its capacity limitation and specific structure. Vertical roller mill comes in the form of an erect cylinder rather than a horizontal type like a detachable drum, that is the vertical grinding mill only produced base on custom requirements by vertical ball mill manufacturers. 2. Base on the loading capacity Ball mill manufacturers in China design different ball mill sizes to meet the customers from various sectors of the public administration, such as colleges and universities, metallurgical institutes, and mines. a. Industrial ball mills. They are applied in the manufacturing factories, where they need them to grind a huge amount of material into specific particles, and alway interlink with other equipment like feeder, vibrating screen. Such as ball mill for mining, ceramic industry, cement grinding. b. Planetary Ball Mills, small ball mill. They are intended for usage in the testing laboratory, usually come in the form of vertical structure, has a small chamber and small loading capacity. Ball mill for sale In all the ore mining beneficiation and concentrating processes, including gravity separation, chemical, froth flotation, the working principle is to prepare fine size ores by crushing and grinding often with rock crushers, rod mill, and ball mils for the subsequent treatment. Over a period of many years development, the fine grinding fineness have been reduced many times, and the ball mill machine has become the widest used grinding machine in various applications due to solid structure, and low operation cost. The ball miller machine is a tumbling mill that uses steel milling balls as the grinding media, applied in either primary grinding or secondary grinding applications. The feed can be dry or wet, as for dry materials process, the shell dustproof to minimize the dust pollution. Gear drive mill barrel tumbles iron or steel balls with the ore at a speed. Usually, the balls filling rate about 40%, the mill balls size are initially 3080 cm diameter but gradually wore away as the ore was ground. In general, ball mill grinder can be fed either wet or dry, the ball mill machine is classed by electric power rather than diameter and capacity. JXSC ball mill manufacturer has industrial ball mill and small ball mill for sale, power range 18.5-800KW. During the production process, the ball grinding machine may be called cement mill, limestone ball mill, sand mill, coal mill, pebble mill, rotary ball mill, wet grinding mill, etc. JXSC ball mills are designed for high capacity long service, good quality match Metso ball mill. Grinding media Grinding balls for mining usually adopt wet grinding ball mills, mostly manganese, steel, lead balls. Ceramic balls for ball mill often seen in the laboratory. Types of ball mill: wet grinding ball mill, dry grinding ball mill, horizontal ball mill, vibration mill, large ball mill, coal mill, stone mill grinder, tumbling ball mill, etc. The ball mill barrel is filled with powder and milling media, the powder can reduce the balls falling impact, but if the power too much that may cause balls to stick to the container side. Along with the rotational force, the crushing action mill the power, so, it is essential to ensure that there is enough space for media to tumble effectively. How does ball mill work The material fed into the drum through the hopper, motor drive cylinder rotates, causing grinding balls rises and falls follow the drum rotation direction, the grinding media be lifted to a certain height and then fall back into the cylinder and onto the material to be ground. The rotation speed is a key point related to the ball mill efficiency, rotation speed too great or too small, neither bring good grinding result. Based on experience, the rotat
ion is usually set between 4-20/minute, if the speed too great, may create centrifuge force thus the grinding balls stay with the mill perimeter and dont fall. In summary, it depends on the mill diameter, the larger the diameter, the slower the rotation (the suitable rotation speed adjusted before delivery). What is critical speed of ball mill? The critical speed of the ball mill is the speed at which the centrifugal force is equal to the gravity on the inner surface of the mill so that no ball falls from its position onto the mill shell. Ball mill machines usually operates at 65-75% of critical speed. What is the ball mill price? There are many factors affects the ball mill cost, for quicker quotations, kindly let me know the following basic information. (1) Application, what is the grinding material? (2) required capacity, feeding and discharge size (3) dry or wet grinding (4) single machine or complete processing plant, etc.
The final fineness of the product mainly depends on the number of times the ore particles pass through the grinder. The longer the grinding, the smaller the particle size. Separate crushing and grinding steps are necessary, the ball mill can only receive the broken ore particle, and then grind to the grinding fineness required for flotation.
In order to separate the concentrate from the ore, the ore should be ground fine enough to release the target mineral from the non-mineral grains. The degree of grinding required for this depends on the size of the mineral particles in the ore. A laboratory-scale flotation test is usually required on materials of different particle sizes to determine the grinding particle size required to release the target minerals.The fineness of the ore particles produced by grinding is crucial to recover the minerals by flotation. The most common grinding machines are semi-automatic (SAG) and automatic (AG) mills and ball mills.
Determining an optimal grinding size can maximize the recovery of target minerals in the subsequent flotation process.The grinding size is too large, and some ore particles and non-ore particles cannot be separated, thus preventing their flotation. If the particle size is too fine, the bubbles that rise during the flotation will push the very fine ore-containing particles away, preventing them from contacting the bubbles, thereby reducing their ability to be recovered into the concentrate.In addition, extremely fine rock and iron sulfide particles may agglomerate with extremely fine sulfide ore particles, preventing the ore particles from floating.
According to the test, the particles usually need to be ground to a diameter of about 100 mm to release minerals from each other. When the particles are less than about 10 mm, this is not conducive to the flotation effect.Grinding operations are very power-hungry, which is another reason to avoid excessive grinding.
The crushed products are ground in SAG or AG mills. The self-grinding machine can grind ore without grinding media such as iron ball, or steel rod, as long as the hardness of the ore is sufficient for the rolling ore to grind by itself.A large vibrating screen is used to sieve the ground products to separate the oversized particles. A small cone crusher to recover the oversized material, and then sent them return to the SAG or AG mill for re-grinding. The correct size material is sent to the ball mill for final grinding.
The ball mill is the fine grinding machine connect the SAG or AG mill and flotation machine. Ball mills produce fine particles with a uniform size for flotation, its grinding medias commonly are steel ball. The ball mill rolls grinding media together with the ore, as the ore grinds, these balls initially 5-10 cm in diameter but gradually wear out.Grinding is always carried out under wet conditions, with about 70% solid mixture in water.This procedure maximizes ore production and minimizes power consumption.
Our automatic production line for the grinding cylpebs is the unique. With stable quality, high production efficiency, high hardness, wear-resistant, the volumetric hardness of the grinding cylpebs is between 60-63HRC,the breakage is less than 0.5%. The organization of the grinding cylpebs is compact, the hardness is constant from the inner to the surface. Now has extensively used in the cement industry, the wear rate is about 30g-60g per Ton cement.
Grinding Cylpebs are made from low-alloy chilled cast iron. The molten metal leaves the furnace at approximately 1500 C and is transferred to a continuous casting machine where the selected size Cylpebs are created; by changing the moulds the full range of cylindrical media can be manufactured via one simple process. The Cylpebs are demoulded while still red hot and placed in a cooling section for several hours to relieve internal stress. Solidification takes place in seconds and is formed from the external surface inward to the centre of the media. It has been claimed that this manufacturing process contributes to the cost effectiveness of the media, by being more efficient and requiring less energy than the conventional forging method.
Because of their cylindrical geometry, Cylpebs have greater surface area and higher bulk density compared with balls of similar mass and size. Cylpebs of equal diameter and length have 14.5% greater surface area than balls of the same mass, and 9% higher bulk density than steel balls, or 12% higher than cast balls. As a result, for a given charge volume, about 25% more grinding media surface area is available for size reduction when charged with Cylpebs, but the mill would also draw more power.