1. Rubber liners physical density is only about one-sixth of manganese steel, it greatly reduces the weight of ball mill, so when the rubber lining ball mill works, it needs lower the power. Saving electric energy means saving production cost and investment.
3. Low noise. Rubber itself has function of soundproofing, it reduces the noise when rubber liner ball mill works. In a certain way inspires the enthusiasm of the staff, indirectly improves the enterprises production efficiency.
5. Rubber liner ball mill also has features of corrosion resistance. Manganese steel liners create reactions with acid, alkali, salt and other chemicals, it accelerates the wearing of liner, while rubber liner itself is made by special anti-corrosion, thereby extending wearing time.
6. Rubber liner ball mill also saves grinding media. Based on the actual work estimates, compared with manganese steel liner, mineral processing plant with capacity of 100,000 tons per year, rubber linings can save 150,000 tons steel balls.
Normal life time for rubber liner ball mill 1. in the gold ore mill, lining life time reaches 3 to 4 years 2. in the ceramic industry, rubber lining life can be used up to 5 years 3. in cement industry, rubber liner ball mill liners can be used up to 4 years
Ball milling is a size reduction technique that uses media in a rotating cylindrical chamber to mill materials to a fine powder. As the chamber rotates, the media is lifted up on the rising side and then cascades down from near the top of the chamber. With this motion, the particles in between the media and chamber walls are reduced in size by both impact and abrasion. In ball milling, the desired particle size is achieved by controlling the time, applied energy, and the size and density of the grinding media. The optimal milling occurs at a critical speed. Ball mills can operate in either a wet or dry state. While milling without any added liquid is commonplace, adding water or other liquids can produce the finest particles and provide a ready-to-use dispersion at the same time.
Grinding media comes in many shapes and types with each having its own specific properties and advantages. Key properties of grinding media include composition, hardness, size and density. Some common types include alumina, stainless steel, yttria stabilized zirconia and sand. Ball milling will result in a ball curve particle size distribution with one or more peaks. Screening may be required to remove over or undersized materials.
Ball mills are also classified by the nature of the discharge. They may be simple trunnion over-flow mills, operated in open or closed circuit, or grate discharge (low-level discharge) mills. The latter type is fitted with discharge grates between the cylindrical mill body and the discharge trunnion. The pulp can flow freely through the openings in the grate and is then lifted up to the level of the discharge trunnion. These mills have a lower pulp level than overflow mills, thus reducing the dwell time of particles in the mill. Very little over grinding takes place and the product contains a large fraction of coarse material, which is returned to the mill by some form of classifying device. Closed-circuit grinding, with high circulating loads, produces a closely sized end product and a high output per unit volume compared with open circuit grinding. Grate discharge mills usually take a coarser feed than overflow mills and are not required to grind so finely, the main reason being that with many small balls forming the charge the grate open area plugs very quickly. The trunnion overflow mill is the simplest to operate and is used for most ball mill applications, especially for fine grinding and regrinding. Energy consumption is said to be about 15% less than that of a grate discharge mill of the same size, although the grinding efficiencies of the two mills are the same.
Gas Burner is research and developing for rotary kiln that burning with single or various gas fuel, which not only ensure all the advantages and specificity of four-channel burner, but also enhance the application of burning. The burner have special structure and reasonable technical parameters, guarantee the gas fuel fully mixing with air, primary air and secondary air, which to ensure stronger heating intensity, higher burning efficiency, easier adjustment. Burner can be applicable for various metallurgy and chemical rotary kiln. Application Burning System for Rotary kiln on industry fields like Power, Chemical, Metallurgy, Building material etc. Its special advantages as follows: 1.Stability flame with regular flame shapes, no phenomenon like fluctuation and sweep kiln liner, that will outstanding extend the life time of kiln liner. 2.Good mixing performance with gas fuel, primary air and secondary air, burning abundantly, that can be enhance heating intensity and reduce primary air proportion at same time, then will improve kiln capacity and reduce energy consumption. 3.No strong eddy between flame and bowl effect produced by flame cover, can avoid appearance of temperature peak and make evenly distribution of flame temperature, then effectively protect cylinder and guard plate of kiln inlet. 4.Due to more fully mixing with combustion air and fuel gas, the burning will be more quickly and fully, which will reduce the content of CO and NOX from kiln inlet, but also better for safety operating and realizing green production. 5. The nozzle has made by special material with advantages like heat-resistance and easy to change. 6.Simple operation and adjustment. When operating, erupt speed of each air pipe can be change via adjust sectional area, then will realize goals like adjustment of flame shape and strength. Gas Burner is mainly composed with Pipe, Nozzle, Ignition device, Metal corrugated compensator, Butterfly valve, Pressure measurement and Protection layer etc. The mainly features are: 1. Pipeline From outside to inside respectively, the pipeline has consist of Axial wind channel, Swirling wind channel, Gas wind channel, central wind channel and ignition channel. And the ignition is just for igniting, so called four-channel burner. 2. Nozzle Nozzle made by special material, spray mouth sectional area of axial wind channel, swirling wind channel and gas wind channel are adjustable, so that can adjust the spray speed of each channel. The nozzle is the key part to ensure flame shape. 3.Ignition Device Located in the central wind channel, used for automatic igniting. 4.Metal Corrugated Compensator Which is the key part to connect each channel, sealing and adjust flame shape, and allowed process axial movement with connected channel.
Ore ball mill is used to separate and screening different ore minerals, separate ore tailing. It also be used for ore grinding, non-ferrous metal beneficiation, new-type building material producing. According to the discharge method, the ball mill divided to dry-type mill and wet-type mill. Our products advantages of ore ball mill: High grinding efficiency, low consumption 2. Product fineness is adjustable and uniform. 3.Low energy consumption, low wear, low operating costs. 4. Small vibration, low noise, environmental friendly 5. Liner is made of high-quality wear resistant material with high strength, wear resistance and long working life. Ore ball mill is mainly consisting of feeding device, big gear, discharge device, cylinder, diaphragm plate, hollow shaft, liner, drive device and other components. 1. The feeding device is consisting of inlet chute and screw. There are liners in the inlet chute, which can extend the working life of the feeding device. 2. There is pre-gap on the inlet hallow shaft, that can reduce the tolerance which is made of temperature changes and installation mistake to ensure the gear mesh. 3. Inside the ball mill, different parts have different liner structure, which will greatly improve the grinding efficiency. 4. Dry-type ball mill adopt sliding bearing, which is good of strength, ductility, antifriction, abrasion resistance, lubricity and thermal conductivity. It is able to meet the lubrication requirements of the hollow shaft. That is suitable for the environment of low speed and heavy load in metallurgical & ore dressing industry. 5. Wet-type ball mill adopt roller bearing, reduce useless work consumption and easy to replace.
This rotary cooler equipment can quickly cool higher-temperature of granular compound fertilizer directly Approximately to normal atmospheric temperature, which is convenient for timely and quick packing and Prevents compound fertilizer from forming block during store. It can achieve adverse Flow cooling, which can reduce pollution and improve working environment. It has many characteristics such as reasonable structure, stable run, strong adaptability etc.. Features of cooler: 1.High cooling efficiency 2.Simple structure, low rate malfunction, convenient operation, low cost of maintenance, stable operation. 3.Wide usage, can be used for the drying of different materials in powder, granule, strip, lump, large elasticity Of operation. Output is allowed to have larger fluctuations in manufacturing, but not allowed to influence the Quality of the products. 4.Easy to install and remove Application range of cooler: 1. Chemical industry: ammonium sulfate, sodium sulphide, anfu powder, ammonium nitrate, Urea, oxalic acid, bichromate potassium, pvc, nitrophosphate fertilizer, fytic acid, Phosphate compound fertilizer. 2. Food industry: glucose, salt, sugar, vitamin malted milk, granular sugar. 3. Mining products: ceramic sand , coal, coal slime, manganese ore, limestone, pyrite, peat, etc. 4. Others: iron powder, flat soybean
Performance characteristics: Bag Filter is widely applied for dust collection applications in mining industry, chemical industry, pharmaceutical industry, and the production of flour, glass, metallurgy, mine, cement, building materials, etc. The bag filter is made up of the top chest, middle chest, bottom chest, dust exhauster, and jet cleaning system. There is spray tube and air outlet at the top chest. The middle box consists of perforated plate, venturi tube, filter bag, keel, pulse valve and gas cleaning system. The bottom chest is comprised of ash bucket, air inlet, access door, ash exhauster (which is composed of rotary dust valve or spiral conveyer) It could be made of carbon steel or stainless steel upon request. Dust collector is generally used with a temperature less than 12C. Customized dust collector for usage at high temperatures (less 23C) is also available.
Advantages of magnetic separator: 1)Newest CTB series magnetic separator In China 2)Simple structure, high yield; 3)Covenient operation; 4)Granularity blow 0.5m Application of magnetic separator: Newest STB Series magnetic separator In China. This series of products is used in wet magnetic separation of materials with granularity below 3mm like magnetite, pyrrhotine, bake ore and washingtonite. It is also used for deironing materials like non-metal ores, coal and building materials. Average magnetic induction of barrel surface is 100-600mT. According to customer's demands, it can provide magnetic separation with different magnetic induction like forward flow, semi counter flow and counter flow. The products have features, such as simple structure, high yield, convenient operation and easy maintenance. Characteristics of Magnetic separator: The products have geatures, such as simple structure, high yield, convenient operation and easy maintenance.
Performance characteristics: Bag Filter is widely applied for dust collection applications in mining industry, chemical industry, pharmaceutical industry, and the production of flour, glass, metallurgy, mine, cement, building materials, etc. The bag filter is made up of the top chest, middle chest, bottom chest, dust exhauster, and jet cleaning system. There is spray tube and air outlet at the top chest. The middle box consists of perforated plate, venturi tube, filter bag, keel, pulse valve and gas cleaning system. The bottom chest is comprised of ash bucket, air inlet, access door, ash exhauster (which is composed of rotary dust valve or spiral conveyer) It could be made of carbon steel or stainless steel upon request. Dust collector is generally used with a temperature less than 120C. Customized dust collector for usage at high temperatures (less 230C) is also available.
NE Plate Chain Elevator takes advanced technology from home and abroad. This products is suitable for vertical transportation of powder, granular, and bulk materials, also for high hardness materials. The temperature of materials should not be higher than 200 degree celsius. Max. Elevation height 40m. Advantages: Wide range of elevating height. Strong capacity and small driving power. Feeding materials by automatic flowing and discharge through gravity induction. Long service life and good leak tightness. Stable and liable operation, easy maintenance. Low running cost. Bucket elevator The description of bucket elevator: Bucket elevators are designed to move flowing powders or bulk solids vertically. Bucket elevators use an endless belt or chain and have a series of buckets attached to it. Bulk material is spread into an inlet hopper. Buckets (or cups) dig into the material and convey it up and over the head sprocket/pulley, and then throw the material out a discharge throat. Bucket elevator can be divided into belt type and chain type, and the common characteristic is used for vertical transportation of powder, granulated and small lump materials. It has compact structure, small covering area, large hoisting height, good sealed performance. Tape bucket conveyor is lightweight, flexible, simple handling maintenance and low noise, which can be used to transport density 1.5 t/m3 granular or small conveying of bulk materials. Advantage of Bucket Elevator: The bucket conveyor has the advantages of big conveying capacity, high hoisting height, stable and reliable running and long service life. The machine is applicable for the crushed materials, and block materials, such as coal, cement, block, sand, clay and ore. The bucket elevator is allowed to convey materials with high temperature when armed with special circle chain tructure. Henan Zhengzhou Mining Machinery Co., Ltd. Specializes in manufacturing bucket elevator. Henan Zhengzhou Mining Machinery Co., Ltd. Designs and manufactures a wide variety of bucket elevators based on the characteristics of the bulk material and the process requirements. Designed to handle a wide variety of bulk materials from average to very free-flowing. Welcome to consult and order.
Gz series electromagnetic vibrating feeder Vibrating feeder is widely used in crushing, screening production line of mining, cement, metallurgy, building materials, chemical, mineral processing, coal mining and industries. The vibrating feeder is used to mine material from a storage silo or other material storage equipment in uniform or quantitative supply to the equipment of subject material, and is the necessary equipment to practice routine automation. Introduction of the vibrating feeder: Gz series electromagnetic vibrating feeder mainly used for mining, metallurgical, chemical, coal, machinery and other industries in to the accepting machine. Being diversification, this series of products can be specially designed and produced according to the customers' need. Furthermore, all types of electromagnetic vibration feeder can be easily implemented manual or automatic control. Henan zhengzhou mining machinery co., ltd. Is a large professional manufacturer of vibrating feeder. We can provide our customer with a good consultant and assistant, to ensure our customer's investment will be rewarded with great profit. At the same time, select the right model of equipment for customer. To meet our customer's special needs, we can design and develop customized products.
Introduction: PF Series Impact Crusher is one kind of equipment to crushing the brittle material which compression strength no more than 350 Map, the advantage including high crushing ratio, uniform product grain and low over crushing, low energy consumption, high adjustment range of product grain size and optional crushing etc, which is mainly used in mine, metallurgy, cement, construction material, coal etc for secondary crushing and fine crushing the medium hardness material. PF Series Impact Crusher is mainly used in secondary crushing, and can crush material o f crushing compression strength no more than 320 Maps. It is suitable to produce high rank highway, hydroelectric and building material and such industry as stone. (1)Even crushing function of multi-cavities which is suitable to crush hard material. (2)Reasonable design of leveling plate making the finished material finer and cubic-shaped without internal cracks. (3)Low and big feed opening make the production line easy to arrange and increase the size of feeding material. (4)Hydraulic start-up which is convenient for maintenance and replacement of wear-parts. (5)New anti-abrasive material which prolong service life of impact hammer, impact plate and liner. Advantages: 1 Large feeding port and high crushing cavity, suitable to crushing the material with high hardness and big grain size, and less powder. 2 The gap between impact plate and hammer plate is adjustable, so the discharging grain size can be effective control and the grain shape is well. 3 The hammer, impact plate and lining plate are made of new type abrasion-proof material with long working life and impact protection, wear protection. 4 Because of the function of three-stage crushing and plastic, so the crushing ratio is high, and the product shape is cube and can optional crushing. 5 The multi-function hydraulic station has many function of hydraulic discharge gap with high speed, impact plate stable vibration and the body open automatically.
Pulse Jet Bag Filter incorporates the advantages of the several kinds of bag filters and is equipped with high performance pulse valve. This kind of bag filter can be used in building material, metallurgy, chemical and refractory industries, especially the crushing, packing, clinker cooling and grinding workshops in cement production. It is also suitable for dust collection of coal grinding after some modification. Application: Building material, metallurgy, chemical and refractory industries. Output: Volume(m/h): 67300-314000 Filtration area(m2): 935-4361 Net filtration area(m2): 4205 Dust content at inlet(g/m):
Particular care is taken when processing furnace linings, graphite crucibles and borax slag containing metallic gold and silver. Not only do we homogenize the by-product materials by crushing to reduce the particle size to less than 10 mm (1/4 inch) in size for sampling purposes, we proceed to feed the crushed materials through a rubber lined, vibratory, ball mill. We reduce the material size to less than minus 60 mesh.
The jaw crusher reduces the slag as it passes through the crushing plates. Feeding action is moving the material through the crusher. The cheek plates reduce material instantly, most of it to spec size. Feeding action is moving the material from a hopper to the crusher.
In processing materials such as slags, crucibles, furnace linings, etc. the gold and silver minerals must be released from the surrounding host before the gold and silver minerals can be captured during the sampling process.
Milling: Particular care is taken when processing furnace linings, graphite crucibles and borax slag containing metallic gold and silver. Not only do we homogenize the by-product materials by crushing to reduce the particle size to less than 10 mm (1/2 inch) in size for sampling purposes, we proceed to feed the crushed materials through a rubber lined, vibratory, ball mill. We reduce the material size to less than minus 60 mesh. All of the material are screened through a Sweco vibratory screen, separating the metallic oversize from the milled material. The metallic oversize is melted in the JRI induction furnaces.
Just Refiners has the capacity to crush 10 tons of borax slag to minus half inch per day. Each batch of slag is weighed before sampling. The mine, or a representative of the mine is present during weigh-in and sampling. After crushing the entire lot of borax slag, it is passed through a 3 tier riffle splitter to obtain a representative sample for evaluation purposes. The customer receives a sealed sample to have their materials analyzed independently.
Just Refiners (USA) Inc was incorporated in 1993. Just Refiners is situated in Sparks, Nevada and is currently expanding into processing spent carbon in house. The main core of Just Refiners is to provide a service to the mining industry by receiving, preparing, sampling, and processing their by-product materials.