As a Chinese pellet mill manufacturer, GEMCO has been in a leading position of small pellet mill supply and large pellet turnkey project contract. Unlike other competitors in China, with more than 10 years know-how in wood pellet mill and other biomass pellet mill industry, we never cease pursuing the better technology, design and craft. To make the best pellet mills is our only mission.
Pellet mills come in wide range in terms of capacity and power. Basically, you will see small pellet mill (flat die pellet mill) and ring die pellet mill. Small pellet mill are used typically in very small scales, the capacity is never higher than 1 ton/h. Together with pellet stove, you can pellet your own wood pellets and build your own in-housing heating system all by yourself. The kind of pellet mill is attractive to small pellet mill dealers. Ring die pellet mill is used for large scales, by connecting more than 1 ring die pellets mills, a pellet plant with capacity more than 10t/h is feasible to set up. But you will never use ring die pellet mill alone. When it comes to large scale pellet fuel production, you have to combine the following equipment together typically covering: resizing equipment (debarker, wood chipper, and hammer mill), dryer, cooler system, packing and weighting machine.
Energy requirement: in large scale fuel pellets production, energy requirement lies largely in drying wet material. Practically in most cases, large pellet plant will burn some of the feedstock as heating resource. Operation cost: cost for feedstock management, labor, transportation, and other elements shall be considered. Availability of raw material: Unlike equipment in other renewable energy industry, such as highway guardrail, the obtain of material like saw dust, wood chips are not always easy, this should be your top concern when starting a pellet making business.
The decibels of each machine on running are as follow: hammer mill is about 100 decibels, pellet mill 90 decibels, vibrating screen 90 decibels, fan 80 decibels, and elevator 80 decibels. All the statistics are estimated based on experiences but not on practical test, which can be recollected and verified on the trial running.
Pellet mill, also called pellet machine, pellet press or pelletizer, it's function is to form pellets from different material, such as biomass waste and other organic waste, for example, saw dust, wood shaving, wood chips, corn straw, peanut shell, etc. The pellet mill rolled out to initially fight against continually rising fossil fuel price and other burning issues like global warming, and requirement of national renewable energy contribution in 2020 to European countries asked by EU. Since then, pellet fuel, especially wood pellet fuel has been seen playing an increasingly important role internationally year by year. And furthermore, in the foreseeing decades, pellet mills, along with other biomass fuel densification equipment business (say briquetting machine) will still be in high expectation for industry investor because that they do benefits for both customers and environment. This means chances to all pellet mill manufacturer in the world.
Typically, before making pellets, any raw material will require some processes for a better compatibility to pellet mills. These processes including primarily reducing size as well as decreasing water content. Only raw material with proper size and moisture before feeding are eligible for the best pelletizing result. For example, if your want to make pellets from round wood, you might need to debark, then resize them further by a hammer mill and reducing the water inside to 10%-12% by a dryer. The pelletizing process is easy to understand. The die I mentioned is actually a metal plate with drilled holes all spreading in an organized way. After the raw material are fed into the pellet chamber, rollers will press against the die, producing huge pressure and high temperature, under the right condition, the material is melts and extruded out by passing through the holes and cut by a knife. So wood material is the ideal material for making quality biomass pellets as there are lignin inside the wood, the lignin, whose function is to support the cell wall, will melt in high temperature and performance as a natural glue to stick the woody material together. When the wood pellets are discharged and cooled down, they are solid and sturdy.
Small pellet plant is a complete set of equipment for feed pellets making. Usually, there are two types of small pellet plant, including mobile pellet plant and small complete pellet plant. What's the difference between them? ...
What is home use pellet mill? The home use pellet mill is small pellet mill that can satisfy your need to make your own pellets at home. According to different designs, there are two types of home use pellet mill: the D-TYPE, the rotating d...
We receive enquiries in English, Espaol (Spanish), (Russian), Franais (French) and (Arabic).Our professional team will reply to you within one business day. Please feel free to contact us!
Around the world, there come huge quantities of agro waste every year. Directly burn these waste are with very low thermal efficiency and widespread air pollution.Using biomass briquette machine to briquette the biomass argo waste could mitigate these pollution problems as well as making use of this important energy resource.
Biomass briquette has high specific density (600-1200 kg/m3) and bulk density (400-800 kg/m3) compares to loose biomass (60-180 kg/m3). Briquettes give much higher efficiency due to the low moisture and higher density.
Biomass briquettes can be used as substitute or alternative to fossil fuels and wood. They are made from agricultural and forestry wastes. The wastes are converted into high density & energy-concentrated biomass briquettes using binderless biomass briquetting machine, without using any chemical. This makes the briquettes 100% natural.
Moisture content should be as low as possible, generally in the range of 10-15 percent. High moisture content will pose problems in grinding and excessive energy is required for drying. Drying is normally not required for materials like the coffee husk, groundnut shells and rice husk.
Biomass is a kind of material different from other materials as it contains a material lignin, whichcan be softened at high temperature and pressure conditions and form as a kind of binder. Follow this way, it helps us to solve the problem on briquette making process which means we can briquette our biomass without binder, thus reduces our cost on the binder and also makes our briquette environmentally friendly.
Log briquette maker is a kind of mechanical briquette machine that is suitable for biomass briquette making, the requirement for raw material is rough, the mold is easy to change to meet your different requirements of the briquette sizes and shapes one machine from pellet to briquette.
The running piston makes a high temperature which softens lignin and gets the briquette made. The machine with high capacity is suitable for industrial usage, the briquette is popular in the market and with a high strength.
Screw bio briquettes machine is a good choice for dealing with small amount of biomass, the briquette theory of the machine is the but with a different way, the temperature growth of the raw material comes from the screw briquette process as well as the heating ring, and mainly the heating ring. As lignin becomes a better binder in higher temperature, though the pressure is not that high for this type of briquette machine, it still makes a good quality briquette.
Welcome aboard! Henan Kingman M&E Complete Plant Co., Ltd(KMEC) boasts the most professional manufacturer and supplier of briquette presses, charcoal machines and briquetting plants. The abundant experience of us accumulated over the past years catalyzes KMEC staff to be able to offer the best solutions for you.
Dear Madam/Sir, Do you or your friends have biomass waste such as wood sawdust, tree branches and twigs, wheat straw or corn cobs? Do you want to get bang for the buck from the so called waste material? Sure you crave for that. Now you do have the opportunities to make more money by turning biomass waste into biofuel such as biomass briquettes and briquette charcoal. Namely, put into use KMEC briquette press and briquette charcoal machine. KMEC would like to help you in this regard so that we offer briquette press, briquette charcoal machine and briquette complete plant and charcoal production line. Our briquette press and briquette charcoal machine enjoy a consistently worldwide reputation. Our equipment as the highly efficient helping hand have helped and are helping more people use sawdust, saw shavings, cotton stalk, peanut shell and so on, to make hefty profits through briquetting production. The briquette press and charcoal machine will lay a solid foundation for your lucrative biofuel business. As we know, the fossil fuel reserve is plummeting, the supply of which lags far behind the outrageous consumption. Besides, the issue of environment pollution becomes grimmer facing all of us globally. Besides, there is no denying that wind and solar power generation costs an arm and a leg while it is quite risky for us to produce nuclear power. Well just as lesson learned from Japanese Fukushima nuclear accident. All the aforesaid factors have catalyzed the development of biofuel and extensive use of briquette press and briquette charcoal machine. When you choose KMEC briquette press and charcoal machine, you also bring lucrative business to yourself. Get on board now with us, you will hit pay dirt and run a biofuel briquette and charcoal business with flying colors as soon as you can. Please feel free to contact us. We are looking forward to cooperation and long-term business partnership with you! Best Regards! KMEC
If you think our information is helpful, please feel free to share and link it with your friends and business partners who might need the info and are looking for it now. You are also welcome to leave the contact info of you and your friends so that we can reach you and assist you with the most suitable plan and solution in your career.
ADD: 12F West, Unit 2, No. 5 Building, Gongxiaoshe South Street, Wenfeng Road, Wenfeng District, Anyang City, Henan Province, China Zip code: 455000 TEL: FAX: E-mail: [email protected]