The briquette machine is mainly used for refractory, power plant, metallurgy, chemistry, energy, transportation, heating, and other industries. Its finished product is eco-friendly, and easy to transport, which improves the utilization of waste and contributes to excellent economic and social effects.
all kinds of powder, waste and residue such as pulverized coal, iron powder, coking coal, aluminum powder, iron filings, iron-based oxide scale, carbon powder, carbon powder, slag, gypsum, tailings, sludge, kaolin, activated carbon and coke. The finished product is eco-friendly, and easy to transport, which improves the utilization of waste and contributes to excellent economic and social effects.
After the main body is powered by an electromagnetic speed regulating motor, the material is transmitted to the drive shaft via a pulley, a cylindrical gear speed reducer and a pin coupling. The screw feeding device is driven to rotate under the force of the pulley and of the worm speed reducer and then presses the material into the main feeding port. When the amount of material fed by the screw feeder meets the requirement of the machine, the feeding pressure can be maintained constant to ensure high product quality. If the feeding amount is too large, the feeding device will be overloaded; contrarily, a small amount of material cannot form a ball. Therefore, the skilled operation is an essential factor for its normal running.
Fote briquette press machine is designed to continuously work for 24 hours without interruption. With a lubricating system, precise processing of spare parts and steel components, the machine can be operated for a long time.
The equipment is made of excellent steel materials with advanced heat treatment in the strict process, notably key components that are made of special materials, which ensures strong resistance to friction and wear as well as long service life.
The gear reducer is the center of the speed shifting drive of the briquette making machine. We independently designed and assembled all types of speed reducers branded Zhongzhou, which are made of fine steel materials in the strict process and have the fault rate of less than 1%.
In light of the large weight, the spindle in wide diameter, the bearing in large mode and high-quality steel parts, the machine inelastically but perfectly matches other equipment without any tremor and has higher pressure of 10kg/m2 than similar products.
What makes our briquette press machine different from common ones is we design it by taking possible maintaining problems into consideration to ensure less tightness of large workpieces. Otherwise, it will be more difficult for customers to dissemble and maintain if they are too firm.
The briquette maker features large weight, high pressure caused by the hydraulic system and precise manufacturing and assembly, which enhances the forming rate and the weight of finished products. Also, it has an extremely low crushing rate. It is not easy to catch fire in the drying process.
The hydraulic briquette press machine has high hydraulic pressure and adopts Fote brand hydraulic system for the system meets the national standard. In addition, the forklift is used for the cylinder and the piston is quenched. The oil pump is a state-owned product with stable performance. Therefore, the hydraulic system that was developed over ten years ago can be still in normal operation.
To produce high quality briquettes needs first-class coal and binders, high-quality equipment and excellent production processes. As is known, the requirement for briquette coal making is that the powder whose size is less than 0.074mm account for 50-70%, 1-2mm for 20-30% and 0-3mm for about 20%. If the powder is too large, it is easy to burst when sent into the furnace; if it is too fine, operators must add more binder, which tend to increase investment cost. Furthermore, temperature also shapes the pulverized coals size. Therefore, it is essential to choose a right pulverizer. As the intermediate process, stirring has another function of kneading. The molding machine is the most significant part in the production line. Hence, there are some points need to be paid attention to when choosing a right machine.
Firstly, the required pressure is influenced by coals size and shape as well as balls size and shape. Users had better select the machine with adjustable molding pressure according to your economic conditions.
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Gongyi Hengchang Metallurgical Building Material Equipments plant is a professional manufacturer of complete set mineral beneficiation equipments, Briquette equipments, coal preparation equipments, ball press equipments, products widely used in mineral processing, metallurgy, building materials, chemicals, electricity, petroleum, coal, transportation, fertilizer, gas industry etc. In the last two decades, we always persist on the philosophy of "scientific and technological innovation, quality first, ...
Raw material of briquette machine can be coconut shell, hardwood, wood sawdust, nut shell, etc, they can be carbonized into charcoal directly, then briquetted into different shapes. Some biomass waste materials can be carbonized into charcoal directly, these charcoal can be processed furtherly by the charcoal dust briquette machine into charcoal briquette in different shapes, for BBQ, hookah tablets etc, with nice appearance, high density, a bit of smokeless and tasteless. Finished charcoal briquettes by briquette pressing machine can be ball shape, cubes, cylinder shape, long bars, finger shape etc.We'll suggest suitable machine according to your need. The detailed Briquette Machine process is as follows 1. Just as referred, there are a wide range of raw materials including agroforestry wastes such as sawdust, crop straw, wood branches, rice hull, bamboo sawdust, peanut shell and sunflower shell, etc. 2. Crusher is suitable for crushing different kinds of straw or wood log with size less than 200mm(diameter). After milled, the output diameter is 3-5mm, which is suitable for further briquetting. 3. For raw materials with high moisture content of above 12%, a drier is necessary to install. Put the wet material into the hopper. The stove (boiler) generates hot air which mixed with wet sawdust and sucked into the pipes by the exhaust blower (fan), the dried sawdust is discharged from the outlet with air lock. Finishing this step, we need make sure that the processed materials diameter must be at 3-5 mm and the raw materials moisture is within 8-12%. 4. Making briquette is an important process that biomass is compressed under high pressure and high temperature. We need no binder added, as the lignin in plant can serve as the glue in briquetting process. After binding and compressing in charcoal briquette machine, the biomass is pressed into high density briquette. 5. The last step is carbonization. This process makes the wood briquette into charcoal briquette which is popular. Our carbonization furnace can be equipped with several charring hearth which need no preheating when replacing it. The carbonization hearth is cooled outside the carbonization furnace, thus it greatly improves the carbonization efficiency, saving the devices, labor and costs. Main Products we offer The whole briquette machine line mainly contains charcoal crushing machine, binder mixing barrel, wheel mixing machine, briquette pressing machine and the charcoal briquette dryer. For briquette machine, we have different types for certain shapes of charcoal briquettes.
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There are several types of briquette machines with different working principles, they work on different pressures and suitable for different materials. So how they workdifferently? What are there advantage and disadvantages? Lets follow the article.
A briquette machine is used to turn the waste powder to a regular shape block, which can help to improve the conditions for those powder, make them easy for transportation, storage, and more useful for further usage.
Briquetting work always work with the binder as it needs the binding effect to get enough strength for the finished briquette. Biomass and industrialwaste are different from each other due to their binder sources.
The heating system is a special design for those briquettersdeal with materials contain lignin, lignin alway can be found on biomass. So theheating system is usually used for biomass briquetting. Other materials like coal, charcoal, etc. Binders are always needed when briquetting with the screw type briquette machine.
The suitablematerial is fed to the hopper and then conveyed by the screw inside the briquette machine.the rotating screw takes the material from the feed port, and compacts it against a die which assists the build-up of a pressure gradient along the screw.
As the screw briquette machine works with a pressure not that high, binders are always needed forming the briquette. Equip with a heating system will help the biomass material melt the internal lignin and turn it to a high-performance binder. Besides, other materials also work with this briquetterlike coal, charcoal, etc. These materials should be well mixed with the binder to get the briquette forms.
The briquette working process is in a chamber where materials are fed into, there materials are briquetting under a very high pressure. It causes theirplasticity and makes them binding stably together as a block.
Hydraulic type takes a long pressure keeping time on the briquette, this prevents theshort-time material deformation rebound and will cause a special heating for those materials like sawdust for melting its internal lignin, make the briquette with higher strength.
The piston type uses the rotary power of the mechanical device or the thrust of the hydraulic cylinder to reciprocate the piston (or the plunger), and the piston (or plunger) drives the ram to reciprocate in the forming sleeve to generate a pressing force to form the material to briquette.
A big pressure will be generated as the movement of the flywheel and punch the briquette time after time in a short time, it raises the temperature of the raw material. As the raw material moves, it fractionates with the inside, another kind of heat friction heat generates. With the action of these two kinds of heat, material raises its own temperature to a high level and melt the lignin. Particle materials then bind together and become strong enough.
Roller press works with two close rotating rollers at the same speed butwith opposite direction. The two rollers, with the same width and diameter, have holes on the surface. When they move, the same two holes on the different roller will coincide at the intersection of the midline and the briquette will be pressed there.
A normal roller press will use a wedge iron to fix the movable roller as it works on a low pressure. The hydraulic pump station is also can be used to fix the roller and supplies a much bigger but flexible support to the roller to work stable on big pressure.