cde sand washing plant india

sand washing plant - combo sand washing plant distributor / channel partner from bengaluru

sand washing plant - combo sand washing plant distributor / channel partner from bengaluru

CDE, known for manufacturing high quality and sustainable material washing systems, has recently launched a brand new washing equipment ComboX70, a cutting edge technology which 'Cleans', 'Grades' and 'Recycles Water' in a single mobile chassis unit, in India.Combo X70 has been developed specially for fast growing markets like India keeping the typical site conditions of our country in mind, later this will be made available for other countries in South-East Asia. This is a mobile unit and can easily be carried away from one project site to another without any issue. It is a plug and play system that readily integrates with any new or existing crushing installation. It comes pre-assembled from the factory saving painful site-work. This completely automatic remote monitored equipment produces two qualities of sand at one time, one is concrete grade sand, i.e. zone 1 or 2 sand, which is used for making concrete, whereas the other one is masonry sand, i.e. zone 4 sand, used as plastering sand. The cleaning, grading of material and water recycling are all done in one machine. The system operates on PLC without any human intervention.The ComboX70 is the most eco-friendly sand washing system in the world and is a formidable answer to water scarcity on most project sites in India. 90% of the water required to run the washing operation is automatically treated and recycled back by the system, and therefore, it consumes 10-15 times less water than consumed by traditional sand washing system.

lakshmi road metal industries, india

lakshmi road metal industries, india

Located in the Chikballapur district of Karnataka, India, M/s Lakshmi Road Metal Industries has long felt the need to perfect the production of Manufactured Sand to meet the exacting industry standards. Existing crushing techniques can prove inadequate and frustrating in this regard, according to new CDE plant owner, Mr. Maheswar Reddy.

As the demand for M-Sand increases so does the insistence on granular specifications. As a commercial manufacturer and distributor, we have to make sure that such standards do not come at a cost of profitability. By opting for a Combo X70 plant from CDE, we have chosen a brand that understands the fine balance between uncompromised quality and economy of cost. Mr. Reddy opined.

Powered by revolutionary Combo technology with Feeding system, the plant converts black basalt (-4.75 MM) to yield industry-grade Concrete M Sand (Zone II) and Plaster Sand (Zone III) ready for commercial use. The 70-100 tph plant works at optimum power (122KWH), reuses and limits water consumption, is easy to install, thereby minimizing its carbon footprint.

CDE Asias patented Combo technology is the answer to the age-long natural sand shortage problem. By converting crushed rock fines into a superior and sustainable aggregate alternative, Combo plants are the way forward for a resilient planet and a vibrant economy., says Manish Bhartia, MD, CDE Asia.

For Lakshmi Road Metal Industries, this plant holds the promise of consistent and high-quality output with maximum returns. With this launch, the company becomes partakers in a future of never-before recycling technologies that have the potential to stall and repair irrevocable environmental damage caused by over-exhaustion of finite natural resources and illegal sand mining operations.

For over a decade, CDE Asia has been championing the cause of smarter tomorrows by consistently investing in future-ready patented technologies that continue to find answers to some of the most stubborn problems in business and the ecology. As a case in point,CDE Asia has been successful in introducing M-Sand technology to the Indian sub-continent and South-East Asian markets.

sand and aggregate washing in india

sand and aggregate washing in india

India having recovered from the recent downwards economic trend in the construction and mining industry, has provided CDE Asia the leading materials washing company in the country the desired platform for growth and expansion.

The reason for its expansion is simple: CDE Asia connects with the market. Its business development managers based in different parts of the country fully understand the sand and aggregate washing requirements in the region and provide a knowledgeable and personal service to their clients.

Supported by highly experienced CDE designers and engineers, they develop the best value-for-money washing solutions with their customers for optimal efficiency and return on investment. Even for operations with very specific needs, such as those running in remote locations and in arid environments CDE Asia has appropriate solution tailor made to their requirement.

In India screw classifiers were the mainstay for washing sand whether from the rivers or the crusher fines. These were cheap to buy, but led to loss in excess of 20% fine sand, This resulted in a lack of finer fractions of sand between 1mm and 300 micron in the grade and quality of the final washed product. Another drawback is the loss of production when settling ponds need to be cleaned on a regular basis. Some operators adopted the bucket wheel washers for settling the fine in the product but these were not quite effective.

India is increasingly witnessing a strategic shift by quarry and mine operators who recognise that to gain an edge over their competitor they need to offer the best quality sand to their customers. To increase return on investment, Construction companies are starting use of manufactured sand and also to invest in more efficient sand washing systems such as the popular CDE Combo plants, which are mobile and compact, CDE plants, with advanced no spill transfer points, high quality components and reduced maintenance, offer a simple, one-touch solution.

These come with their own electric control panel and are pre-wired. Water conservation being a major concern in India , the CDE Combo plants are equipped with water recycling and sludge management system, which recycles 95% of used water.

CDE Asia Business Performance Manager for sand washing business, Kaushik Dutta said: It is definitely worth looking beyond the initial cost of the equipment to see that in the long run, bucket wheel washers and screw classifiers are actually a money drain.

With a modular and economical sand washing system that requires a minimal amount of civils and provides consistent high-quality sand in any quantities, the choice is clear. If you buy the right plant for your operations, reduced maintenance, reduced manpower, reduced slimes management and continuous operation with water control far outweigh any short term savings. Attentive to its clients needs, CDE understand operators may not always feel confident to be left to their own devices once their plant has been installed.

Mr.Dutta continues: For all our customers we also always advise stocking some spares on site to reduce risk in case of a breakdown or preventative maintenance actions. We have a wealth of experience in washing applications in various types of rock, so we are able to advise our customers on the best recommended spares package. Also, as every part is built and tested at the CDE factory before the plant is shipped to the customers, deployment time is short with minimal disruption to the sites operations.

The range of CDE mobile washing system has revolutionised the sand and aggregate washing industry in terms of efficiency, allowing customers to wash even the dirtiest of sands and aggregates thanks to its pinpoint accuracy in silt and clay cut points (usually around 75 to 63 micron). The unique Combo plants comprising pre-screening, single or double stage fines washing unit, water recycling and sludge management into one compact chassis, the Combo plant is a all-in-one washing solution with a capacity range of up to 200 tonnes per hour. .

The water recycling and sludge management unit mounted on the same chasis enables user-friendly water management on site, that recirculates 95% of the waste water from the sand washing plant immediately for reuse. . Paying particular attention to quality, performance and resilience, all transfer points, pumps and pipes are rubber-lined for maximum wear resistance, screening media use Isenmann high wear life PU panels and the Infinity range features a high frequency zero-weld screen design.

Each machine is developed, made to order and tested at the CDE factory to satisfy every requirement set out by the client. For all quarry and mine operators as well as the construction contractors who wish to optimise business operations, the flexibility of new sand washing equipments and the range of applications available to them are set to revolutionise the Indian market.

Manish Madhogaria, Executive Director, CDE Asia operations , reflects on the future of the sand & aggregate washing business: The concrete market in India is screaming for better quality sand. Currently, concrete producers are making do with a combination of dry crusher sand and natural river sand. The gradings and quality of these sands fluctuate, especially the natural river sand in regions affected by drought.

Washed sand and aggregates are consistent and enable concrete producers to steady their mix designs and thus save on water and cement consumption. Environmental pressure to stop river sand mining, as well as increased government duties on these mining activities will make river and plaster sand either scarce or too expensive for the local market.

The future of the Indian construction and mining sector is bright as we are starting to witness an upturn in the regions economy. Major infrastructural projects are currently in the pipeline and as they commence in the near future the demand for manufactured sand is going to become more acutely felt , with natural river sand resources becoming less attractive due to taxes or availability and the logistics involved. The washing technology of CDE has now found application in recovery of values from construction and demolition waste.

It enables production of clean aggregates which are in demand for road projects and also generate sand for the construction industry It is most talked about application now in the country and is a classic example of how erstwhile everyday waste could be converted into value added product. The government has now issued a circular for compulsorily installing plants for treatment of C&D waste which would normally include a washing plant also.

This application has a great import in mitigating environmental pollution of our cities, rivers and water bodies and also would make available precious land bank within the city as these are now being used for dumping such wastes. In short, Manish Bhartia , Managing Director, CDE Asia Ltd, emphasises , if as an operator/contractor you have a washing requirement that covers both your customers needs for various grades of high quality sand as well as your own requirements for efficient, reliable and economical, sourcing of sand & aggregate equipment provided by CDE ensures high return on investment, and you are master of your washing destiny.

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combo sand washing and water recycling plant - cde

combo sand washing and water recycling plant - cde

Our sand washing technology has been proven over 25 years and thousands of global installations to help our customers maximise the quality and value of their washed sand products for a variety of applications in the construction, mining and industrial sands sectors

Your patented Combo system is custom built for your specific project - ensuring efficient control of silt cut points and delivering washed sand products that meet your required specification every time.

Integrated wing conveyors controlled by a hydraulic cylinder give you unrivalled control of your sand specifications. This unique technology allows you to make concrete and plaster sand at the same time.

Our unique sludge management technology accelerates the drying time of your tailings for a smaller tailings footprint and allows for recycled water to be returned to the Combo washing plant much more quickly than other systems.

There are no compromises with the Combo mobile washing plant - so you will get the same walkway specification as you would expect on a static processing plant. This ensures your people have quick, easy and safe access for essential plant maintenance.

Combo is equipped with an on board control panel housed in a double door stainless steel enclosure to ensure suitability for outdoor application in even the most harsh environments. Touch screen Programmable Logic Controller (PLC) is standard.

materials wet processing equipment - cde

materials wet processing equipment - cde

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manufactured sand washing plants cde asia

manufactured sand washing plants cde asia

Manufactured sand (M-Sand) is artificial sand produced from crushing hard stones into small sand sized angular shaped particles, washed and finely graded to be used as construction aggregate. It is a superior alternative to River Sand for construction purpose.

Sand is worlds second most consumed natural resource after water. Rapid urbanization and global population growth have created unbound demand for this limited natural resource. With urbanization as key driving factor, construction industry has expanded considerably over the last few decades leading to overuse of river sand for construction purposes. This increasing discrepancy between the need for aggregates in the society and scarcity of natural sand due to exhaustion of resources and environmental considerations, has urged concrete manufacturers to look for a suitable and sustainable alternative fine aggregate. The economical and ecological alternative is Manufactured sand.

Superior Strength: M-Sand has higher compressive and flexural strength. Due to weathering natural sand particles are rounded, whereas M Sand particles is angular and have a rougher surface texture, allowing better bonding with the mortar in concrete, thereby providing improved strength properties.

Lesser Cement Consumption: M-Sand is free of impurities such as clay, dust and silt and has denser particle packing than natural sand particles thereby reducing the voids in aggregate and hence saves cement requirement in concrete production.

Vastu Friendly: As per Vastu Shastra the construction material should be free from human or animal remains. River sand contains bones of human beings and animals which cannot be easily segregated hence M sand is the solution for better well- being.

Eco-friendly-The mining of river sand has led to many environmental disasters like erosion of riverbed and banks and is damaging to the natural eco-system. Manufactured Sand is an eco-friendly and sustainable resource for construction purpose.

Due to the level of variation in crusher dust from one situation to another each plant is custom built to deal with the specifics of your material and your desired final product specifications. This involves extensive material analysis in the first instance to determine the volume of commercially viable product that can recovered from your crusher dust.

cde asia, serving india and south east asia

cde asia, serving india and south east asia

We pioneered the introduction of our advanced wet processing technologies in India and South East Asia and have worked with customers over the last 10 years to improve the productivity, efficiency and profitability of their sand & aggregates washing and mining operations.

We established new processes in the Indian iron ore industry by developing custom built iron ore washing systems which would effectively remove contaminants such as silica and alumina and introduce efficiencies in steel production.

We worked with quarry operators to produce manufactured sands in response to the ban on river sand mining. This lead to the development of new products which would allow for the efficient washing of sand and aggregates while using minimum water.

Our position as the world's leading provider of wet processing equipment has been gained as a result of our continuous focus on protecting the world's finite natural resources. We understand that we are merely the guardians of these resources for the generations that follow us and the generations that follow them.

Combo offers a means of ensuring efficient sand washing while minimising water consumption and is deployed across India and South East Asia by customers who wish to minimise the environmental impact of their operations and for whom access to water is an issue.

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