The belt conveyor is mainly used for long-distance transportation of powder and small block materials. High quality belt conveyor runs smoothly, no slip or run off, belt and roller have long service life, the upper belt type does not exceed the edge of drum or idler, and lower belt type does not grind the frame. Belt conveyor can be installed on the ground or installed in a high place or in a belt corridor with a tilt angle of 0 --- 18 degrees. A wide range of industries are available for this conveying equipment. Belt conveyors provided by AGICO to Ningxia and Inner Mongolia are mainly used for conveying materials in the active lime production line. Belt conveyors supplied to Shanxi are used for conveying raw materials in the white cement factory; Belt conveyors supplied to Pingxiang are used in the cementing plant loading system. Liaoning for the ceramsite production line to transport materials.
Belt conveyors are divided into TD Belt Conveyors and DTII Belt Conveyors. Belt conveyors have been widely used as continuous transportation machinery in docks, coal mines, metallurgy, grain, paper and other industries. It have low power consumption. Since the material and conveyor belt have almost no relative movement, not only the running resistance is small (about 1/3 to 1/5 of the scraper conveyor), but also the wear and breakage of the load are small, which means high productivity. These are all beneficial to reduce production costs. The lifting angle of ordinary belt conveyor is generally not 20. The reason is that when the inclination of belt conveyor is greater than 20, the material will fall for most materials, means the friction of the material on the belt is too small.
The conveyor line of the belt conveyor is adaptable and flexible. The length of the line is as needed. It is a few meters long and can be as long as 10km or more. It can be installed in small tunnels or over the ground in traffic chaos and dangerous areas.
The belt conveyor is mainly composed of frame, conveyor belt, belt roller, tensioning device, transmission device. The fuselage is made of high-quality steel plates, and frame is formed by the height difference of the front and rear legs, and the plane is inclined at a certain angle. A belt roller, a roller, etc. are mounted on the frame for driving and supporting the conveyor belt. There are two modes of geared motor drive and electric drum drive.
The belt moves according to the principle of friction transmission. According to the requirements of the conveying process, it can be transported by a single machine, or composed of multiple belt conveyors or with other conveying equipment to form a horizontal or inclined conveying system to meet the operation of different Line layout needs.
In recent years, with the improvement of large-scale cloth bag dust collecting technology in China, the long bag dust collector technology used in rotary kiln tail gas treatment of cement rotary kiln with dry process method is increasing da...
Cyclone preheater is one of the core equipment in the new dry cement production process, which is responsible for many functions such as gas-solid dispersion, material heating, gas-solid separation, material transportation and some physical...
A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel together. The cement plant is to manufactur cement. It cosists of many different machines. SKE is professional cement plant conveyor belt system machine designer and manufacturer in China. Our Machines are mainly used to convey raw materials and cement clinker and link machine.
Raw material for producing cement clinker: calcium material (such as limestone), siliceous material (e.g. sand, silica), aluminum materials (such as fly ash, bauxite), ferrous raw materials (such as iron ore, Sulfuric acid slag, copper slag).
As we mentioned earlier, belt conveyors are used to transport raw materials and clinker in cement plants and connect different equipment. Now we list some applications below:1. Using long ditance overland conveyor machine transporting limestone;2. Link limestone and coal processing machine likely crushers, screens, etc.3. Convey raw material into manufacturing machines ..................................You can see that our conveyor machines are used in cement raw material conveying, cement clinker buring plant, cement clinker grinding plant, etc.
Our company is committed to the development and design of belt conveyors. And we have lost of success cases in different countries. We not only manfuacture belt conveyor but also produce conveyor rollers, conveyor pulleys, frame, rollers sets, tripper car for cement plant.
We do design, Manufacture ans supply of various type like compartment, Aggregate feeding belt conveyor for redmix concrete batching plants / Cement plants / Cement / Flyash block making plants, etc.,
In order to cater to the requirements of redmix concrete batching plant storages, cement plants / cement / flyash block making plants we are offering various ranges of silos cement, flyash Lime stone storages from 50 ton 500 tone of welded / bolted type.
For Feeding of Cement,Fly ash from Bunker to silo we are offering Twin Lobe Air Blower / Compressor, Pneumatic/ Manual Bag Feeding Machine,Twin Cement Feeding System from 500m3 / per hour to 1500m3 / per hour.
In Order to handle Cement, Flyash from storage silos to readymix concrete Batching plant / Cement plant / Cement Flyash making plant of various types.
We Design, Manufacturer,Supply and Erection of Aggregate Feeding Belt Conveyors,(Sand, Jally,Stones), Cement, Flyash, Storage Silos, Pneumatic Cement Feeding System(Air Compressor), Imported Silo Accessories, Readymix Concrete Conveyors on turnkey basis.
A wide variety of conveyor belt for cement industry options are available to you. You can also submit buying request for the abs sensor and specify your requirement on okchem.com, and we will help you find the quality conveyor belt for cement industry suppliers.
There are a lot off suppliers providing conveyor belt for cement industry on okchem.com, mainly located in Asia. The conveyor belt for cement industry products are most popular in India, Pakistan, Vietnam, Indonesia, Brazil, Russia, Mexico, United States, Turkey, Germany, etc.
Belt Conveyor for Cement Plant / Cement Complete Conveyor System Belt Conveyor Introduction: Belt conveyor is adaptable to both stationary and mobile crushing plants, and it is widely used in mining, metallurgical and coal industry to transfer sandy or lump materials, or packaged materials. The transfer system can be one single or multi-conveyors or combined with other transfer equipment according to various transferring requirements. And belt conveyor can be installed horizontally or aslant to meet the needs of different transfer lines. Working Principle: Inclined Belt Conveyor can be operated in the circumstance temperature ranging from -20 centigrade to +40 centigrade. The temperature of transferred material by this belt conveyor should be lower than 50 degree. The line support can adopt alumina or steel structure. The line can realize straight convey, turning, upslope or down slope convey as well as continuous convey, interval convey at adjustable speeds by the support of control system. Inclined Belt ConveyorFeatures: 1. It can be used alone or be packaged with other conveying equipment into horizontal or inclined handling system; 2. The belt conveyor shows considerable improvement whether in the aspects of material, process structure and manufacturing accuracy, or in the aspects of conveying capacity and reliability etc; 3. It facilitates goods handling work and also provides advantages to advanced production, modernized management and safe operation; 4. Fabricated Belting is available for steep angle belt conveyors with vertical curves angles from -23 to 38 Degree; 5. Large transport capacity, long-distance, but also it is widely used in the transportation process while completing a number of process operation. Technical Parameters: Spec Rubber belt Length (m) Dia. of drive drum (mm) Max. feeding size (mm) Capacity (m/h) Power (kW) Width (mm) Speed (m/s) Slope () DT-500 500 0.82.5 020 2240 400,500,630 100 69217 1.530 DT-650 650 0.82.5 020 2240 400,500,630 150 127397 1.545 DT-800 800 0.83.15 020 2240 400,500,630 200 198781 2.275 DT-1000 1000 0.83.15 020 2240 500,630,800 300 3241622 7100
Belt conveyor is adaptable to both stationary and mobile crushing plants, and it is widely used in mining, metallurgical and coal industry to transfer sandy or lump materials, or packaged materials. The transfer system can be one single or multi-conveyors or combined with other transfer equipment according to various transferring requirements. And belt conveyor can be installed horizontally or aslant to meet the needs of different transfer lines.
Working Principle: Inclined Belt Conveyor can be operated in the circumstance temperature ranging from -20 centigrade to +40 centigrade. The temperature of transferred material by this belt conveyor should be lower than 50 degree. The line support can adopt alumina or steel structure. The line can realize straight convey, turning, upslope or down slope convey as well as continuous convey, interval convey at adjustable speeds by the support of control system.
Inclined Belt ConveyorFeatures: 1. It can be used alone or be packaged with other conveying equipment into horizontal or inclined handling system; 2. The belt conveyor shows considerable improvement whether in the aspects of material, process structure and manufacturing accuracy, or in the aspects of conveying capacity and reliability etc; 3. It facilitates goods handling work and also provides advantages to advanced production, modernized management and safe operation; 4. Fabricated Belting is available for steep angle belt conveyors with vertical curves angles from -23 to 38 Degree; 5. Large transport capacity, long-distance, but also it is widely used in the transportation process while completing a number of process operation.
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Belt Conveyor, Conveyor Roller, Crusher manufacturer / supplier in China, offering Professional Bulk Material Belt Conveyor Mobile Telescopic Radial Stacker, Professional Bulk Material Belt Conveyor Stacking Telescopic Mobile Conveyor Sale, Professional Bulk Material Belt Conveyor Stacking Telescopic Mobile Conveyor Stacker and so on.
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.
Montague Legacy Group designs and manufactures conveyor systems for cement plants. We offer a variety of conveyor styles including belt conveyors. Cementis a substance used in construction that hardens and can bind other materials together.
One type of cement that we handle with our cement plant conveyors, mortar cement,is an effective paste used to bind building blocks such asstones,bricks, andmasonry unitsaltogether. It fills and seals the uneven gaps between them and sometimes improves decorative colors on walls, and also includespitch,asphalt, and soft mud or clay, such as used betweenmud bricks.
Another type of cement that we are capable of handling is Portland cement (OPC). This type of cement is the most common type of cement used in the world and is the main ingredient in concrete, mortar and stucco and non-specialty grout. This is a fine powder derived from heating limestone and other types of clay material using various methods.
Another type of cement that can be handled by our custom made cement conveyor systems is asphalt cement, also known as bitumen, is commonly used in road construction, roofing felt and sealing flat roofs. It is sticky, black and highly viscous liquid or semi-solid form of petroleum.
The other type is concrete cement which is acomposite materialmade of coarseaggregate bonded together with a fluidcementwhich hardens over time. Aggregateconsists of large pieces of material in a concrete mix, generally a coarse gravel or crushed rocks such aslimestone, orgranite, along with finer materials such assand.
Our concrete conveying systems can be made to fit your specific needs and ever-changing application needs. Montague's systems are made to be interchangeable and flexible to different types of cement or materials whether it is light concrete (wet or dry), Portland cement (ventilated), mortar, sand (wet or dry), gravel (wet or dry) and asphalt.
The process of handling cement poses unique challenges due to the material and the facilities themselves. With a focus on bulk material handling and extensive industry experience, Montague Legacy Group has the capabilities to develop a custom material handling system that will not only take into account the material being handled but the specific needs of those using the system as well. For a system that is built from the ground up to suit your application, contact us today!
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We have implemented more than 1.200 projects worldwide, featuring a broad range of mechanical solutions for high temperature material handling, with a role varying from the Original Equipment Manufacturer to Turn Key Installation and Operation & Maintenance Contractor. Our technologies are based on the Superbelt technology: a patented steel conveyor belt able to convey hot, abrasive and heavy materials in extreme conditions, from fine to bulk materials.
Sichuan Yadong Cement Co, Ltd. in Pengzhou, China, has been relying on a 12.5 km overland conveyor from us in order to convey limestone from their quarry to their silo. When constructed in 2009 it was the longest belt conveying system in our history. The troughed belt conveyor runs through hilly terrain and nature reserves, over streams and unstable ground.
The second project includes two additional overland conveyors, with an overall length of 13.7 kilometres, transporting limestone to the cement plant. Unlike the first project, the task here was to build the conveyor across inhabited areas. Noise emission limitations set forth by the government also needed to be considered.
The southwestern Chinese province of Sichuan is the source of the majority of different ores in the country, such as titan, lithium and silver and plays a major role economically. The electronics, mechanical engineering, metallurgical, chemical, medical, food and building material industries are all pillars of the economy. One of the cement manufacturers in the region is Sichuan Yadong Cement Co, Ltd. located near Chengdu, the capital of Sichuan. The company is a member of the Asia Cement Group, headquartered in Taipeh, Taiwan.
In 2004, the company decided to build a new cement plant in Sichuan. During the development phase, Asia Cement Group received approval from the Chinese government to use an abandoned railway to transport the limestone. Halfway through finishing the plant however, the government decided to build a new dam. The area intended for the transport was to be flooded, which would have changed the project conditions considerably: roads would be flooded and the trucks would have to take significant detours. Asia Cement Group was also planning on building two additional kiln lines at this location. It was determined, as a time and cost efficient alternative, to install a troughed belt conveyor able to navigate horizontal and vertical curves. For this, the company turned to us. For many years now, Asia Cement has been relying on our expertise and is currently operating several of our bucket elevators.
We took over the mechanical and electrical engineering and supplied the core components for the overland conveyor and monitored and commissioned its installation. The advantage: Our Chinese subsidiary BEUMER Machinery Shanghai can be reached easily and deployed quickly to site. Our colleagues were able to work closely with the customer. They know the specific local customs, speak the language and are familiar with the particular market and customer requirements.
In May 2006, Asia Cement Group awarded the contract for the 12.5 km long system. The overland conveyor can reach a mass flow of 1,500 tons per hour and a conveying speed of four meters per second. Compared to other conveying solutions, the open troughed belt conveyors are suitable for higher throughputs. Horizontal as well as vertical curve radii are possible. They can be adapted to the specific task and topography. Using our calculation programs, we can precisely calculate the static and dynamic tractive forces of the belt during the development phase of the system. This is a prerequisite for the safe dimensioning of horizontal curves. The type of drive technology and conveyor belts needed are based on these calculations. This ensures longevity of the entire system.
The terrain is hilly and covered with dense bamboo forest, parts of which are listed as nature reserve. For this reason, the government did not approve a service route nor deforestation. The ground also presented a major challenge for our engineers: The ground is unstable due to previous coal mining. In other areas, the ground consists mostly of granite that could only be partially removed. Another section of 1.5 kilometres had to be guided across a river. These framework conditions contributed to the fact that 90 percent of the system was installed manually on site. As it was impossible for trucks to transport the components, they were carried by mules, one part at a time, to the place of installation.
The route of the overland conveyor was coordinated between us and the cement manufacturer. We calculated the tractive forces of the belt considering the eight horizontal curves with radii of 1,000 to 5,000 metres. The routing was checked for its feasibility on site. The complete route was checked by employees on foot, passing through rough terrain, in order to reliably check the predefined positions for the 460 supports for their suitability directly on site. Whenever technically possible, the routing of the conveyor was adapted to the topography. Height differences of up to 100 metres had to be overcome within shortest distances, so several sections were equipped with bridges of up to 55 metres. One section was realised with a 130 metre long tunnel.
In close cooperation with the customer, we designed the overland conveyor and the bridges. We developed, built and supplied the core components for the drive and take-up station as well as the belt of an overall length of 25 kilometres, the idlers and the drive technology. Since February 2009, the overland conveyor has been transporting bulk material from the quarry to the bulk loading system. Since commissioning of the first section, the mass flow of the conveyor was increased in two steps. Today, the system conveys a mass flow of 2,200 tons per hour at a conveying speed of 4.5 metres per second.
In July 2013, Asia Cement contracted us again for an additional, efficient overland conveyor to replace the trucks transporting the limestone from the bulk loading system to the cement plant. A mass flow of 2,200 tons of limestone per hour was necessary to meet the plants requirements. For this project, the first conveyor was to be customised to these requirements. We were planning a second troughed belt conveyor with an overall length of 13.7 kilometres. This is the longest system in our history.
Projects of that size are often unpredictable, so flexibility was needed from the engineers. During the planning phase, the cement manufacturer acquired another plant in Lanfeng, approximately ten kilometres away. Now we had to design the system so that both plants could be supplied with limestone. The team had to divide the overland conveyor in two parts. After 5.4 kilometres, an additional conveyor can be added to be fed to Lanfeng in the future. In February 2015, the system supplier started with the installation of the conveyor frame.
Both overland conveyors have four horizontal curves with radii of 1,200, 1,500 and 1,800 metres. We provided the engineering and the individual parts such as pulleys, motors, drive and control technology and the entire automation. The installation was monitored by a BEUMER supervisor and the wiring of the system was supported by a BEUMER electrical engineer. We were also in charge of the commissioning in May 2016. The troughed belt conveyor is now supplying three kiln lines, a fourth line is planned.
The requirements were different for the two projects: the challenges for the first project were the hilly terrain, instable grounds and crossing through conservation areas and over waterways, for the second project the system had to be built crossing through populated areas. The Chinese government has set out exact regulations on the noise emission levels so that the residents would not be impacted. We had to minimize the noise to an extremely low level.
We took several constructive measures in order to reduce the noise emissions. We used noise-reducing idlers and customised protective covers on the drive stations. In collaboration with the operator, we optimised the conveyor frame and the completely enclosed conveyor bridge.
Every transportation scenario offers new challenges: sometimes it involves moving coarse-grained material through rugged terrain from the quarry to the factory grounds, or hot materials from a kiln cooling system to a silo. For all of these applications the ideal solution are our economical transport technologies.