Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment. AGICO CEMENT is a cement plant manufacturer who owns ability to manufacture cement equipment and provide EPC turnkey project for cement plant.
AGICO Cement is a cement plant manufacturer with production capacity of 30,000 tons of equipments and structure parts and 20,000 tons of casting parts.own production equipment of 8m Vertical Lathe, 10m gear rolling machine, 8m Gantry milling machine, 200mm floor-type boring and milling machine,1203200mm bending machine, 150t crane and 40t electric furnace.
Cement Plant Manufacturers: We, at Ashoka is India's largest Turnkey Plant Manufacturers. We are supplier and exporter of all type of Cement Plant Process Equipment to world wide. Emerged from a Gears Manufacturer to a diversified turnkey plant manufacturer. We offer all type of energy efficient and economical Cement Plant Process Machines and equipment. Furthermore, we are Industrial Gears Supplier and manufacturer of Grinders / Crushing Mills, Ball Mills, Kiln Shells, Rotary Kilns, Vertical Shafts, Dryers & Coolers and other process equipments for cement plants. We are the bigest exporter of Cement Plant Equipment like Air Blower, Conveyors, Bucket Belts and Chain Elevators, Cement Plant Crushers, Grinding Mills, Feeders, storage silo, packaging machines etc.
We are known for our Energy Efficient and Environment-friendly Cement Plant Technologies. We manufacture all processing equipment that includes Grinding Units, Storage Silo, Packaging and all kinds of Material Handling Equipment. Moreover, we also offer maintenance of entire plant and all the processing.
It has become almost 6 decades that our name is reckoned with the best machinery and service provider due to our straight quality control unit, which is controlled by experts who never compromise over quality. Our Consultants provide complete Cement Plant Consultancy including Consultation for Site Selection, Civil Designs, Basic Feasibility Analysis, Plant Erection and Commissioning. We have Departments for Erection and Commissioning, Product Training Services, Maintenance and Training staff for running plants.
Cement Plant Process Equipment: We manufacture & Supply all type of Cement Plant Process Machines & Equipments including Cement Plant Belt Conveyors || Screw Conveyors || Bucket Elevator || Jaw Crusher || Single Roll Crusher || Hammer Mill || Vibrating Screen || Ball Mill || Rotary Dryer || Pneumatic Bag Packing Machine || Mobile Bag Packing Machine || Material Feeder || Vertical Shaft Kiln || Bucket Elevator.
Cement Plant & Machinery: We Manufacture & Supply Complete unit machinery for cement plant: Mini Cement Plant || Clinker Grinding Unit || Ball Mill || Mobile Cement Bag Packaging Plant || Pneumatic Bag Packaging Machine || Mineral Grinding Plant.
We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant. For any query related to Cement Plant Setup, Upgrading Existing Cement Plant, Maintenance, New or Old Process Equipment, write to us at [email protected] or call us at +91 9811141400
Description The cement grinding station with an annual output of 1 million tons adopts the technology of separately grinding clinker and slag, among which the clinker grinding adopts the combined grinding process composed of two 4.2m 13m cement mills. The production process of the grinding station is stable, achieving the goal of high quality, high yield and low consumption.
This 500,000t/y cement grinding station is constructed in Russia. Jiangsu Pengfei Groupundertakes the construction of this cement grinding line from Star River Industrial Development Co., Ltd. which is in the Economic Cooperation Zone of Heihe City in Heilongjiang Province. Pengfei is responsible for the process design of the whole project.
This 2,000,000 t/y cement grinding station or cement grinding machine could serve concrete mixing plants and concrete pipe pile factories. It could also be used in industrial construction project and civil construction project. Jiangsu Pengfei Group provides complete project plan and process equipment. It is an independent and complete cement production line including cement grinding, bulk packaging, and packaging and delivering.
Pengfei Group provides the complete project plan of this 1000000 tons/year slag powder production line. We also manufacture process equipment of this production line. We adopt a close circuit grinding system consist of 1400450 roller press, 3.813m ball mill, and 0-SEPA3000 separator. We set six1018m powder storage silos for this slag powder processing equipment. The total storage capacity is 6000 tons. We have four 220 m3/min oil-free lubricating air compressors to provide compressed air. Compressed air is dried and purified by dryer and water oil separator.
Ashoka's cement plant unit has continued focused on objectives of product improvement and quality. In our entire turnkey cement plant equipments and machinery, we supply a complete assembly consisting of different machines and equipment, which facilitate the plant to execute efficiently and manufacture a better-quality completed product as per the international quality standards.
We are fully committed to combine our strengths with the best pricing structures. Cement plant machinery equipments used in cement plants are compact, powerful and reasonably priced that meet all applications, to give trouble free and competent performance. Unit has all the skills to commence all aspects of cement plant construction. Ashoka cement plants India are environmental friendly.
Clinker Grinding Units : - Ashoka Group supplies a cement grinding unit with each of its cement plant. Grinding units can also be supplied separately for other cement plants. We supply grinding units upto 2000 TPD plants, capable of handling all types of cement. We offer to our clients a versatile grinding unit whose heavy and rugged construction is built for continuous trouble free operation everyday. We design and manufacture rust and moisture proof grinding units.
Features: Economical, Less Power consumption, High Performance, Robust Construction and Minimum Maintenance cost. The voltage consumption, weight, model and production capacity of the Clinker Grinding Unit depends on customers specifications.
Kiln and Kiln Shells: - As a Cement kiln manufacturers we manufacture all type of process equipments including Vertical and roller Kiln and Shells - Kiln Shells is involved in the process of burning the raw mixture thereby resulting in the clinker. This clinker is then subjected to grinding to produce cement. In modern cement manufacturing plants, kiln make the most complex and expensive portion of plant as it should be operated round the clock. Hence the duratiion till which kiln is active determines the output of whole plant. Pyroprocessing is the completely unique stage of the cement industry which is dedicated to the much specialized and complex multi-disciplinary technology.
Capacity Size & Application Suitable for production capacity up to 10,000 MT per day. Size: Upto 4.5 m diameter. Application: Sponge Iron Plants, Cement Plants, Chemical & Mineral Plants, Mining Industry
Ball Mill Manufacturers: - As a leading turnkey cement plant manufacturer, we design and supply ball mills for cement industry. We expertise in heavy fabrication with largest workshops in Delhi NCR in India with all latest equipped and technologies required for cement plants for up to 3000 TPD production.
Ball Mill shell is fabricated from high quality tested plates. The mill consists, both side end bottoms (material steel casting) Girth gear, Mg. Steel liners bolted with heavy forged bolts & nuts, man holes, feed & discharge hood, torsion shaft, pinion with shaft, Pinion Bearing housing, cooling system and other machined equipments.
Application Common applications for our ball mills is grinding of clinker for cement manufacturing, mineral ores, calcium bauxites, silicates and other materials that can be ground into fines either by wet process or by dry process.
Mill Headers & Mill Ends: - The mill headers are very useful in increasing the material temperature and that too in a perfectly continuos fashion particularly in heavy duty industry. The overall size of the kiln depends on the condition at which the process is going on. Depending on the specifications of the process, the length and diameter is calculated. Kiln sections will be sized depending on the practicability of the transport and efficiency of industry.
The optimim capacity that will be compatible to ball mills is upto 5.0m diameter in shell. The size will be upto the flange diameter of 6.0 m and height is about 3.0 m. The max weight of single piece will be upto 50MT. These specifications will go well with the rod mills and ball mills.
Mill Bearings Manufacturers: - A bearing can be described as a machine element to check relative motion permitting desired motion and also reduces the friction between mobile parts. A bearing is designed to permit free linear form of movement or to execture free rotation in fixed axis.
manufacturing process of these bearings requires the usage of high-end current technology. The common form of motions that are acknowledged by the bearings are hinge motion (e.g. knee, elbow and door), spherical rotation (e.g. socket joint and ball), linear motion (e.g. drawer) and axial motion (e.g. shaft rotation).
Separators in Cement Industry: - basic function of this separators is to separate very fine sized particles from the coarse particles. During the seperation process, the seperated fine particles are collected at one end in the name of finished product whereas the coarse sized particles are further sent back to undergo the grinding process once again.
A well efficient seperator will always prevent the particles from overgrinding which on the other hand leads to wastage of energy. The separators can be classified into two types: the dynamic separators and the static separators.
We are engaged in manufacturing, exporting and supplying various range of cement plants, grinding units, ball mills, etc. We are known for the features like durable construction, high performance and longer service life. The most updated technologies adopted highly experienced professionals employed and large .
According to the U.S. Geological Survey, production of Portland cement in USA in the year 2018 was 85.4 million tons. The top 10 Portland cement manufactures in USA are LafargeHolcim, CEMEX, Lehigh Hanson, Buzzi Unicem, Ash Grove Cement, Martin Marietta Materials, Eagle Materials, Essroc Cement, Argos, and St. Marys Cement.
The Multinationals LafargeHolcim, CEMEX and Lehigh Hanson hold more than 40% (19+14.7+9.2) share of the cement industry in the USA. The rest is shared by small multinationals and some domestic players.
LafargeHolcim has 13 cement plants in the USA and produce around 22 million tons of cement annually. It has its headquarters in Chicago. Going by the production capacity LafargeHolcim is the largest cement production company in the United States.
Lehigh Hanson has an interesting history. Lehigh started as a cement production company in US in 1897. It was later acquired by the German company Heidelberg which is one of the largest cement producers in the world.
Cement industry has always been riddled with concerns related to environmental safety. The manufacturing process of cement is a source of various pollutants like carbon dioxide and carbon monoxide. Hence, it is expected that the manufacturers of cement follow certain environment safety standards like installation of latest pollution controls in its factories.
Firstly, economic slowdown due to the recession of 2008 has led to an overall low consumption of cement. This means cement companies in America are producing cement at less than full capacity or not producing at all.