cement mini plant manufacturer

mini cement plant, small cement plant | epc cement plant

mini cement plant, small cement plant | epc cement plant

Mini cement plant is a new cement plant, also known as a small cement plant, which refers to the cement plant with a clinker capacity of 50-500tpd. Recently, mini cement plant becomes hotter and hotter, what are advantages of mini cement plant compared with large or medium-sized cement plant? Why choose a mini cement plant?

There is no need of heavy investment. For small and medium entrepreneurs, it is possible to participate in the business of cement. For example, some ready mixed plant companies want an independent cement supply, so they can both control the cement quality and cement price.

As for the cement plant process, mini cement plant and large- scaled cement plant share same cement manufacturing process, which include materials crushing, raw meal production, homogenization, clinker burning, cement grinding and cement packing, etc.

Small cement plant cost is higher compared to large cement plant, but still has competitiveness. It is possible to install a mini cement plant in remote areas that has problem of poor road, and the finished cement can be sold in the nearest market, no need of transportation cost.

Mini cement plant is easy to get license; the mini cement plant is generally installed near mine, so the cement material is also easy to obtain, greatly reduce the transportation cost; mini cement plant helps to promote local economy, and create more employment opportunities.

For the convenience of customers to purchase products, effectively reducing procurement costs, we make cost estimation only for reference. Take annual capacity as example, per ton clinker price range from 180 to 220 USD, the cost of delivery equipment and installation, in general, these two items will make cement plant cost increase by more than 25%.

Note: the cement capacity produced by per ton of clinker is related to factors, including cement types and maximum addition by the technical standards of different countries. So we suggest that learn technical standards as you need.

As a professional mini cement plant manufacturer, we can provide specific cement plant project paper cover all aspects, from market analysis, identify all items like plant and cement equipment, raw material to forecasting the financial requirements, etc. Based on your real needs, we will customize individual solution to your cement plant. Welcome to ask!

cement plant manufacturers: mini cement plants to 500 tpd cement plant manufacturers, epc cement plant suppliers india, uae, south africa, europe

cement plant manufacturers: mini cement plants to 500 tpd cement plant manufacturers, epc cement plant suppliers india, uae, south africa, europe

Indian cement industry is one of the second largest country after China, Millions of people employing throughout the country. As Cement Plant Manufacturers serving turnkey projects in Cement Industry. Indian Cement Industry contributes a big part in our economy, foreign companies are regularly investing billions in Indian Cement industry after regulations were lifted off in 1982. At present Indian companies are building new technologies in terms of energy efficiency, safety and Production.

India is a fast growing country, has lots of potential for development in terms of infrastructure and construction sector and the cement sector is expected to largely benefit from it. Recent government initiatives are also gives a major boost because of developing 98 smart cities. Dement of cement and Plantsexpected to increase due to large infrastructure projects, leading to 45 - 55 million tonnes (MT) of cement needed in the next three to four years (according to report by Nomura Research dated October 13, 2015).

Cement is a fine powder which sets after a few hours when mixed with water, and then hardens into a solid material. Cement is mainly used to bind fine sand and coarse aggregates together in concrete. Portland Cement was first invented by Mr. Joseph Aspdin in 1824, name portland was given owing to resemblance of this hardened cement paste to the natural stone available at a place called Portaln in England.

The raw materials needed to produce cement (calcium carbonate, silica, alumina, and iron ore) are extracted from limestone rock, chalk, shale, or clay. These raw materials are won from the quarry by either extraction or blasting. These naturally occurring minerals are then crushed through a milling process. At this stage, aditional minerals are added to ensure the correct chemical composition for making cement. These minerals can be obtained from the wastage or by-products of other industries, such as paper ash. Milling produces a fine powder, known as raw meal, which is preheated and then sent to the kiln for further processing.

(1) Limestone: - Contains predominantly calcium carbonate (CaCO3) and to use in cement manufacture, it should have 42-43% lime (CaO) minimum. In cement manufacture it is prime raw material and its usage would be 90- 93%.

The raw materials mix composition would be 90-93% limestone, 2-3% clay, 2-3% Bauxite, 1-2% Iron ore in cement making. Coal is used for burning the raw mix in powdered form. Normally both imported and indigenous coal are used, coal is being imported from mainly South Africa, Australia etc. because of low ash content. Pet coke is also used as alternate fuel while manufacturing of cement.

Limestone: The basic raw material is limestone, after blasting in mines is broken into big boulders and transported by dumpers to limestone crusher where it is crushed to 15 to 20mm size.

Stacker / Reclaimer: After crushing process, crushed limestone is piled longitudinally in stacker / reclaimer. The stacker deposits limestone longitudinally in the form of a pile, later reclaimer cuts the pile vertically, simultaneously from top to bottom to ensure homogenization of limestone. Crushed limestone from pile is transported through Belt Conveyor to hopper including clay, bauxite, iron ore and other raw material. All raw materials are proportioned in requisite quantity through weigh feeders.

All this proportioned raw materials are transported by Belt Conveyor to Raw Ball Mill for grinding into powder form. After the ball mill grinding process, raw material convert in to powder which raw meal-silo where blending takes place. Blending is done by injecting compressed air. This powdered material (Raw mix) is fed to the kiln for burning and Coal also requires homogenization as it contains different ash.

Burning: Powdered raw mix material fed into 4 to 6 stage preheater from top by air pressure. The hot gases from kiln enters preheater from bottom. The powdered raw mix slides down through cyclones and comes in contact with hot air which travels from top to bottom. In preheater the temperature of raw mix powder rises to 900C. to 1000C. and nearly 90% Calcination takes place before entering the kiln.

Powdered raw mix enters the kiln at one end and the burner is situated at the opposite end. The rotary kiln rotates at the speed of 1 to 3 revolution per minute (RPM). The raw mix in the kiln melts first into liquid form and then transforms into nodules due to the effect of the rotation of the kiln. There are two zones inside the kiln, namely calcining zone and burning zone. The zone where raw mix enters into the kiln is called calcining zone. Where temperature would be 950-1000C. Burning zone starts after this zone where temperature would be 1350-1450 C

The hot clinker from kiln discharge is cooled very quickly/ quenched in air with the help of efficient coolers. The temperature of clinker is brought to 80-90 C from 1350 C. Fast cooling is very essential to get good quality clinker. If cooling is not quick, the compound stability in clinker will be adversely affected resulting in lower strength of cement after grinding. Clinker from clinker silo is transported to clinker hopper by belt conveyor. Similarly, gypsum, fly ash or any other additive are transported to their respective hoppers by belt conveyors.

We offer all kind of equipment and services to the Cement Manufacturing industry including mini cement plant to 5000 tpd cement plant on turnkey projects. We are expertise in vertical shaft kiln technology and rotary kiln techonology and help all type of small, medium and large investment plants. We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant.

mini cement plants, mini cement plant manufacturers, machines and equipment suppliers india

mini cement plants, mini cement plant manufacturers, machines and equipment suppliers india

As a leading Cement Plant Mmanufacturers and suppliers we manufacture and supply Mini Cement Plants on turnkey basis. Mini cement plants offer custom /specific technical and economic advantages according to small production. Advantages of Mini Cement Plant Required less capital investment for per unit of production without compromising of the quality Lower setup and installation period which helps in realizing quicker returns on capital invested Quick approval from athorities and creating employment opportunities in the nearby areas Fast and time saving Setting up Cement Plant where movement of heavy machinery is difficult low average unit cost of transporting cement through the dispersal of cement-production facilities Our Mini-cement plants equipments are based upon vertical kiln shafts as well as Rotary Kiln Technology. Some features of Clinker and Portland cement plant can also be seen in our Mini-cement plants. Ashoka's Cement Plants has always focused new technologies in cement plant and equipments betterment, quality, and easy availability over the years of our functioning. We are endlessly engrossed in designing, manufacturing, supplying & execution of Mini-cement plants around the world. The product that is developed through our Mini cement plant is according to the specific necessities of the clients and with all mandatory features as per the global measure. Extremely energy efficient Fully automatic operation High authentic plant Low capital cost per ton of cement produced Cement produced to International standards For any query related to land / project report / Updation of existing cement plant or new cement plant setup, Please feel free to call us on +91 9811141400 or email us: [email protected]

As a leading Cement Plant Mmanufacturers and suppliers we manufacture and supply Mini Cement Plants on turnkey basis. Mini cement plants offer custom /specific technical and economic advantages according to small production. Advantages of Mini Cement Plant Required less capital investment for per unit of production without compromising of the quality Lower setup and installation period which helps in realizing quicker returns on capital invested Quick approval from athorities and creating employment opportunities in the nearby areas Fast and time saving Setting up Cement Plant where movement of heavy machinery is difficult low average unit cost of transporting cement through the dispersal of cement-production facilities Our Mini-cement plants equipments are based upon vertical kiln shafts as well as Rotary Kiln Technology. Some features of Clinker and Portland cement plant can also be seen in our Mini-cement plants. Ashoka's Cement Plants has always focused new technologies in cement plant and equipments betterment, quality, and easy availability over the years of our functioning. We are endlessly engrossed in designing, manufacturing, supplying & execution of Mini-cement plants around the world. The product that is developed through our Mini cement plant is according to the specific necessities of the clients and with all mandatory features as per the global measure. Extremely energy efficient Fully automatic operation High authentic plant Low capital cost per ton of cement produced Cement produced to International standards For any query related to land / project report / Updation of existing cement plant or new cement plant setup, Please feel free to call us on +91 9811141400 or email us: [email protected]

Advantages of Mini Cement Plant Required less capital investment for per unit of production without compromising of the quality Lower setup and installation period which helps in realizing quicker returns on capital invested Quick approval from athorities and creating employment opportunities in the nearby areas Fast and time saving Setting up Cement Plant where movement of heavy machinery is difficult low average unit cost of transporting cement through the dispersal of cement-production facilities Our Mini-cement plants equipments are based upon vertical kiln shafts as well as Rotary Kiln Technology. Some features of Clinker and Portland cement plant can also be seen in our Mini-cement plants. Ashoka's Cement Plants has always focused new technologies in cement plant and equipments betterment, quality, and easy availability over the years of our functioning. We are endlessly engrossed in designing, manufacturing, supplying & execution of Mini-cement plants around the world. The product that is developed through our Mini cement plant is according to the specific necessities of the clients and with all mandatory features as per the global measure. Extremely energy efficient Fully automatic operation High authentic plant Low capital cost per ton of cement produced Cement produced to International standards For any query related to land / project report / Updation of existing cement plant or new cement plant setup, Please feel free to call us on +91 9811141400 or email us: [email protected]

Our Mini-cement plants equipments are based upon vertical kiln shafts as well as Rotary Kiln Technology. Some features of Clinker and Portland cement plant can also be seen in our Mini-cement plants. Ashoka's Cement Plants has always focused new technologies in cement plant and equipments betterment, quality, and easy availability over the years of our functioning. We are endlessly engrossed in designing, manufacturing, supplying & execution of Mini-cement plants around the world. The product that is developed through our Mini cement plant is according to the specific necessities of the clients and with all mandatory features as per the global measure. Extremely energy efficient Fully automatic operation High authentic plant Low capital cost per ton of cement produced Cement produced to International standards For any query related to land / project report / Updation of existing cement plant or new cement plant setup, Please feel free to call us on +91 9811141400 or email us: [email protected]

Ashoka's Cement Plants has always focused new technologies in cement plant and equipments betterment, quality, and easy availability over the years of our functioning. We are endlessly engrossed in designing, manufacturing, supplying & execution of Mini-cement plants around the world. The product that is developed through our Mini cement plant is according to the specific necessities of the clients and with all mandatory features as per the global measure.

For any query related to land / project report / Updation of existing cement plant or new cement plant setup, Please feel free to call us on +91 9811141400 or email us: [email protected]

cement plant manufacturers, cement plant equipment manufacturers, cement plant technologies, epc cement plant suppliers

cement plant manufacturers, cement plant equipment manufacturers, cement plant technologies, epc cement plant suppliers

Cement Plant Manufacturers: We, at Ashoka is India's largest Turnkey Plant Manufacturers. We are supplier and exporter of all type of Cement Plant Process Equipment to world wide. Emerged from a Gears Manufacturer to a diversified turnkey plant manufacturer. We offer all type of energy efficient and economical Cement Plant Process Machines and equipment. Furthermore, we are Industrial Gears Supplier and manufacturer of Grinders / Crushing Mills, Ball Mills, Kiln Shells, Rotary Kilns, Vertical Shafts, Dryers & Coolers and other process equipments for cement plants. We are the bigest exporter of Cement Plant Equipment like Air Blower, Conveyors, Bucket Belts and Chain Elevators, Cement Plant Crushers, Grinding Mills, Feeders, storage silo, packaging machines etc.

We are known for our Energy Efficient and Environment-friendly Cement Plant Technologies. We manufacture all processing equipment that includes Grinding Units, Storage Silo, Packaging and all kinds of Material Handling Equipment. Moreover, we also offer maintenance of entire plant and all the processing.

It has become almost 6 decades that our name is reckoned with the best machinery and service provider due to our straight quality control unit, which is controlled by experts who never compromise over quality. Our Consultants provide complete Cement Plant Consultancy including Consultation for Site Selection, Civil Designs, Basic Feasibility Analysis, Plant Erection and Commissioning. We have Departments for Erection and Commissioning, Product Training Services, Maintenance and Training staff for running plants.

Cement Plant Process Equipment: We manufacture & Supply all type of Cement Plant Process Machines & Equipments including Cement Plant Belt Conveyors || Screw Conveyors || Bucket Elevator || Jaw Crusher || Single Roll Crusher || Hammer Mill || Vibrating Screen || Ball Mill || Rotary Dryer || Pneumatic Bag Packing Machine || Mobile Bag Packing Machine || Material Feeder || Vertical Shaft Kiln || Bucket Elevator.

Cement Plant & Machinery: We Manufacture & Supply Complete unit machinery for cement plant: Mini Cement Plant || Clinker Grinding Unit || Ball Mill || Mobile Cement Bag Packaging Plant || Pneumatic Bag Packaging Machine || Mineral Grinding Plant.

We provide erection and commissioning consultancy support for all the equipment either supplied by us or purchased from outside vendors. We supervise the trial running of plant with providing training to personnel involved in running of plant. For any query related to Cement Plant Setup, Upgrading Existing Cement Plant, Maintenance, New or Old Process Equipment, write to us at [email protected] or call us at +91 9811141400

cement plant equipments manufacturer and suppliers of clinker grinding ball mill and conveyor belts in india

cement plant equipments manufacturer and suppliers of clinker grinding ball mill and conveyor belts in india

Ashoka's cement plant unit has continued focused on objectives of product improvement and quality. In our entire turnkey cement plant equipments and machinery, we supply a complete assembly consisting of different machines and equipment, which facilitate the plant to execute efficiently and manufacture a better-quality completed product as per the international quality standards.

We are fully committed to combine our strengths with the best pricing structures. Cement plant machinery equipments used in cement plants are compact, powerful and reasonably priced that meet all applications, to give trouble free and competent performance. Unit has all the skills to commence all aspects of cement plant construction. Ashoka cement plants India are environmental friendly.

Clinker Grinding Units : - Ashoka Group supplies a cement grinding unit with each of its cement plant. Grinding units can also be supplied separately for other cement plants. We supply grinding units upto 2000 TPD plants, capable of handling all types of cement. We offer to our clients a versatile grinding unit whose heavy and rugged construction is built for continuous trouble free operation everyday. We design and manufacture rust and moisture proof grinding units.

Features: Economical, Less Power consumption, High Performance, Robust Construction and Minimum Maintenance cost. The voltage consumption, weight, model and production capacity of the Clinker Grinding Unit depends on customers specifications.

Kiln and Kiln Shells: - As a Cement kiln manufacturers we manufacture all type of process equipments including Vertical and roller Kiln and Shells - Kiln Shells is involved in the process of burning the raw mixture thereby resulting in the clinker. This clinker is then subjected to grinding to produce cement. In modern cement manufacturing plants, kiln make the most complex and expensive portion of plant as it should be operated round the clock. Hence the duratiion till which kiln is active determines the output of whole plant. Pyroprocessing is the completely unique stage of the cement industry which is dedicated to the much specialized and complex multi-disciplinary technology.

Capacity Size & Application Suitable for production capacity up to 10,000 MT per day. Size: Upto 4.5 m diameter. Application: Sponge Iron Plants, Cement Plants, Chemical & Mineral Plants, Mining Industry

Ball Mill Manufacturers: - As a leading turnkey cement plant manufacturer, we design and supply ball mills for cement industry. We expertise in heavy fabrication with largest workshops in Delhi NCR in India with all latest equipped and technologies required for cement plants for up to 3000 TPD production.

Ball Mill shell is fabricated from high quality tested plates. The mill consists, both side end bottoms (material steel casting) Girth gear, Mg. Steel liners bolted with heavy forged bolts & nuts, man holes, feed & discharge hood, torsion shaft, pinion with shaft, Pinion Bearing housing, cooling system and other machined equipments.

Application Common applications for our ball mills is grinding of clinker for cement manufacturing, mineral ores, calcium bauxites, silicates and other materials that can be ground into fines either by wet process or by dry process.

Mill Headers & Mill Ends: - The mill headers are very useful in increasing the material temperature and that too in a perfectly continuos fashion particularly in heavy duty industry. The overall size of the kiln depends on the condition at which the process is going on. Depending on the specifications of the process, the length and diameter is calculated. Kiln sections will be sized depending on the practicability of the transport and efficiency of industry.

The optimim capacity that will be compatible to ball mills is upto 5.0m diameter in shell. The size will be upto the flange diameter of 6.0 m and height is about 3.0 m. The max weight of single piece will be upto 50MT. These specifications will go well with the rod mills and ball mills.

Mill Bearings Manufacturers: - A bearing can be described as a machine element to check relative motion permitting desired motion and also reduces the friction between mobile parts. A bearing is designed to permit free linear form of movement or to execture free rotation in fixed axis.

manufacturing process of these bearings requires the usage of high-end current technology. The common form of motions that are acknowledged by the bearings are hinge motion (e.g. knee, elbow and door), spherical rotation (e.g. socket joint and ball), linear motion (e.g. drawer) and axial motion (e.g. shaft rotation).

Separators in Cement Industry: - basic function of this separators is to separate very fine sized particles from the coarse particles. During the seperation process, the seperated fine particles are collected at one end in the name of finished product whereas the coarse sized particles are further sent back to undergo the grinding process once again.

A well efficient seperator will always prevent the particles from overgrinding which on the other hand leads to wastage of energy. The separators can be classified into two types: the dynamic separators and the static separators.

cement plant, cement equipment | cement plant manufacturer | agico

cement plant, cement equipment | cement plant manufacturer | agico

Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment. AGICO CEMENT is a cement plant manufacturer who owns ability to manufacture cement equipment and provide EPC turnkey project for cement plant.

AGICO Cement is a cement plant manufacturer with production capacity of 30,000 tons of equipments and structure parts and 20,000 tons of casting parts.own production equipment of 8m Vertical Lathe, 10m gear rolling machine, 8m Gantry milling machine, 200mm floor-type boring and milling machine,1203200mm bending machine, 150t crane and 40t electric furnace.

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