Ball mill can be dry or wet grinding for all kinds of ores and other grind-able materials, and can be divided into two kinds of dry and wet grinding method. According to different ways of discharge, it can be divided into cell type and overflow.our company study on the milling technology, current R & D and production of the ball mill series have Cone Ball Mill,Rod Mill,Ceramic Ball Mill,Cement Ball Mill,Coal Ball Mill,Wind Election Fine Grinder,Screen Ball Mill, Grate Ball Mill.
Cone Ball Mill is widely used in the industries of cement, silicate products, new building material, refractory, fertilizer, ferrous and non-ferrous metal beneficiation and glass ceramic. Cone Ball Mill can make dry grinding and wet grinding on various ores and other grind ability materials.
Rod Mill is famous for loading steel bar as grinding medium in the tube. The grinding medium is lifted to some kind of height under the effect of centrifugal force and frictional force, and then fell down in throw condition or discharge condition.Rod Mill often use wet overflow model, it can be used as primary grinding, and widely applied in the primary grinding of labor sandstone, beneficiation factory and chemical plant electricity department.
Ceramic ball mill is mainly used for mixing, milling of the materials. The fineness of product is uniform but it works with less energy. It also can do wet mills and dry mills. Our ceramic ball mill could use different lining board according to product requirement to satisfy different customers requirement.
Cement Ball Mill is cement factory equipment, it is mainly used to grind end product and raw martial of cement factory. Cement Ball Mill also can apply on mine industries as metallurgy, chemical industry and electricity. It can use Cement Ball Mill to grind all kinds of ores, cement clinker and the other grind ability materials.
When the machine starts work, material from the feed device air shaft spiral evenly go into first mill warehouse, the warehouse equipped with ladder liner or corrugated liner, inbuilt are different size steel balls, centrifugal force produced by steel rotating cylinder will brought the ball down after a certain height, severe impact on the material and grinding them; After coarse grinding in the first mill warehouse, then go into the second warehouse from single-compartment plate, the warehouse lined with flat liner, built-in ball, the material be further grinding; Powder material discharged through the discharge grate plate , and meanwhile completed the grinding operation.
What kind of materials that the ceramic ball mills can process are always the focus of the miners. Can they show the safety and high efficiency? Does it really meet the demands or special demands of customers?
The ceramic ball mill is a small ball mill mainly used for mixing and grinding material. In ball mill ceramic industry, it has two kinds of grinding ceramic ball mill, one is dry grinding ceramic ball mill, and another is wet grinding ceramic ball mill.
Ceramic ball mill is mainly used in material mixing, grinding. Henan Fote Heavy Machinery Co., Ltd has two kinds of grinding ceramic ball mill, one is dry grinding ceramic ball mill, and another is wet grinding ceramic ball mill. The machine can use different liner types according to different production needs. The fineness of the grinding is controlled by grinding time.
The ceramic ball mill machinery has the advantages of less investment, lower energy consumption, novel structure, easy operation, stable and reliable performance and so on, which is suitable for grinding common and special materials. Customers can choose suitable types of ceramic ball mill jars according to the specific gravity, hardness, and capacity of materials.
It also named the ceramics ball mill, is a small ball mill mainly used for material mixing and grinding considering its products having features of regular granularity and power saving. China Fotes ceramic ball mill can do both dry and wet grinding and can choose different lining boards to meet various demands according to different production requirements.
The grinding ceramic ball mill uses different ball mill ceramic liner types according to production needs to meet different needs. The finess of ceramic ball mills depend on the grinding time. The electro-hydraulic machine is auto-coupled and decompressed to reduce the starting current. Its structure is divided into integral and independent.
The grinding fineness depends on the milling time. The motor of the ceramic ball mill is started by the coupling reduce voltage which lowers the starting electricity and the ball mills structure is divided into integral type and freestanding type; advantages of the ceramic ball mill are lower investment, energy saving, structure novelty, simply operated, used safely, ability even, etc.The ceramic ball mill is suitable for mixing and milling of the general and special material. Users could choose the proper type and line, media material depending on material ratio, rigidity, and output size, etc.
Ceramic ball mill is the typical grinding equipment which us ball mill ceramics, greatly improves the grinding fineness. Compared with the traditional ball mill, such kind of ball mill has a great advantage in function, structure, and operation. This machine also has great capacity, high technology, and no noise, which plays an important role in the field of Metallurgy, building materials, chemicals, industry.
The small tonnage glaze ball mill is the main machine used to make glaze ceramic grinding balls by the industries of producing household porcelain, electrical porcelain and building porcelain. It is applied to grind different glaze materials with different colors and has features of good grinding quality, compact structure, little noise, and simple maintenance.
The ceramic ball mill is a wet type grinding machine for the ceramic materials which can realize high efficiency for fine grinding of the medium crushed materials. Then, how to ball mill ceramic powder? Once users add raw materials, water, and ceramic grinding media in a proper proportion into the cylinder of the ball mill, they will get the ideal product particles by adjusting the required grinding period.
The fine material slurry is especially suitable to be applied in the industries of large-sized household porcelain, electrical porcelain, building porcelain and chemical engineering. And thats the main reason why the producers love ceramic glaze ball mill so much.According to the different demands, the ceramic grinding ball millcan produce different range of the partical ship.
This is a 3-foot by 6-foot continuous ball mill, and this machine will process one ton an hour at 65 mesh. You can actually process finer than that, down to about 200 mesh, but the throughput goes down. To the feed side, you can put three quarter to one inch minus here. then, ore enters into the scoop of ball mill, with a two-ton charge of balls. The material works its way through the ball mill, which turns about 35 RPM, with the water addition. To the discharge, they will go on to the shaker tables for concentration.
Here are three different size balls we use. And you add equal amounts of each size ball when you charge the mill. And then as the balls wear, you keep putting in larger balls. Again, it is about a two ton charge of balls. The machine empty weighs about 8,500 pounds, with the charge of balls, it weights about 12,500 pounds.
lets look inside the ball mill now, you can see it has cast armor lining the inside of mill. This is the feed side, and across the mill, here is the discharge side, and it has a grate to keep the balls in. There is an augur in there that screws the material back in, so only the finest material can exit the mill.
The mill weighs a little more than 3 tons, and you can easily turn the mill with one hand. So, its a really smooth mill, not a lot of friction. It runs with a 25 horse, 3-phase motor. And here in a couple weeks, well be getting this mill up and running and put a lot of balls in and run some material.
First. Installing the main bearing. In order to avoid the aggravating the wear of shoulder and bearing lining of the hollow journal, the gap between the base plate of two main ceramic ball mill bearings is no more than 0.25mm.
Second. Install the barrel of ceramic ball mill. According to the specific conditions, the pre-assembled whole simplified parts can be directly installed or installed in several parts. Check and adjust the center line of the journal and ceramic ball mill.
Third. Install transmission parts such as pinion gears, couplings, reducers, motors, etc. In the process of installation, measurements and adjustments should be made according to product technical standards. Check the radial slip off the ring gear and the meshing performance of the pinion, concentricity of reducer and pinion, and the concentricity of motor and reducer. Until all installations are ready, the foundation bolts and the main bearing bottom plate can be watered.
The ceramic ball mill uses a ceramic material liner, and ceramic alumina balls are used as grinding media. It is the key ball grinding mill equipment for fine grinding after the ceramic glaze is coarsegrinding. The ceramic ball mill machine is widely used for the dry or wet grinding of the ceramic glaze mineral raw materials, such as feldspar, quartz, talc, kaolin, etc.
Due to its small capacity, the ceramic ball mill generally has a loading capacity of 0.05-15 tons/time. It belongs to asmall ball mill, so it is generally used in small batch production during product trial production.
In recent years, the ceramic ball mill machine has not only improved its production capacity and crushing efficiency, but also expanded its application range. From limestone to basalt, from stone production to various ore crushing, the ceramic ball mill can provide high milling performance in various medium crushing, fine crushing, and ultra-fine crushing operations.
As one of the high-quality ceramic ball mill suppliers, in order to match the needs of customers with larger production, we have launched a ceramic ball mill machine with a single charge of 40 tons. The size of the ceramic ball mill barrel is 36007000mm, the barrel rotation speed is 13r/min, and the installed power is 160KW, which has been praised by many customers with large production needs.
The ceramic ball mill media is the same as that of the liner, which is made of alumina ceramics. According to the different grinding materials, the grinding medium can also be made of quartz or silex. As the ceramic ball mill media, ceramic alumina balls have the advantages of low wear, high hardness, high density, and low cost, which can maximize the purity of the crushed materials and obtain high grinding efficiency.
The ceramic alumina balls in the ceramic ball mill machine is generally added to three to four different specifications, which is related to the feed and discharge particle size and the speed of theball milling machine. When only dispersing the material, only one type of ceramic alumina ball can be added. The proportion of grinding ball is related to the grinding method of the ceramic ball mill. The ratio of large balls, medium balls, and small balls in dry and wet ceramic ball mill is also different.
In the grinding process of dry ceramic ball mill machine, the function of large and small ceramic alumina ball is different. Relatively speaking, the large ceramic alumina ball is beneficial to the impact effect, while the small ball is beneficial to the grinding effect. When the ratio of the grinding ball is reasonable, the higher bulk density can be obtained. Therefore, the reasonable ratio of large and small balls is an important factor affecting the efficiency of dry ceramic ball mill machine.
For the wet ceramic ball mill, because of the participation of liquid, the material is crushed by grinding rather than impact. Therefore, the amount of large ceramic alumina balls should be appropriately reduced, and small and medium balls should be added to ensure a good grinding effect. The initial grinding ball ratio of wet ceramic ball mill machine is generally 30% for large ceramic alumina balls, 40% for medium balls and 30% for small balls.
As a ball mills supplier with 22 years of experience in the grinding industry, we can provide customers with types of ball mill, vertical mill, rod mill and AG/SAG mill for grinding in a variety of industries and materials.
Chemshun Ceramics grinding media for mining and mineral is small size ceramic balls or ceramic beads , used in high intensity stirred mills for fine and ultra fine grinding.The ceramic grinding beads is ideally suited as the cost effecient alternative for High Intensity Mills such as the Glecore IsaMill, Outotec HIGMill,METSO SMD Mills,as well as in Vertical and Horizontal Bead Mills.
Chemshun Ceramics developed a wide range of ceramic grinding media with different composition and size, and good feature of high impact resistance. The property of inert and no pollution ,in some mining grinding process the ceramic grinding media can replace the traditional steel and chrome steel grinding media for applications where downstream processes are sensitive to surface chemistry and also could avoid to the generation of slimes which combined with those traditional medias angular shape and high wear rates.
CS32, high alumina balls CS-36, CS38, zirconia silicate balls CS40, which widely used in the grinding mill of mining and minerals and suitable for hard minerals, high density slurry of minerals. The series media improve cost efficiency of customer.
Alumina toughened zirconia beads CS52, yttria stabilized zirconia beads CS60, zirconia-Ce ceramic balls CS62 with the best grinding, mixing and dispersing efficiency. This zirconia-based grinding medias is the optimum combination of efficient and cost-effective products to enhance productivity and quality.
If you need media to crush materials in a ball mill, you want durable, dense, and impact-resistant ones. At the same time, they shouldnt abrade your equipment from within during the cylinder rotation process. This is when you cant go wrong with our ceramic grinding media balls.
Our products can make chrome steel and stainless steel beads a thing of the past as they offer advanced performance. These grinding media are same-sized and can be used to crush virtually any material in a ball mill without wreaking havoc on the latter. That is why they outperform their steel counterparts, finding a range of applications in dyestuff, pigment, cement, food processing, mining, and other industries.
As one of the major ceramic grinding media suppliers out there, Chemshun Ceramics can produce various types of milling options in different sizes. Some of our best-performing balls and beads include those made with:
Alumina milling balls are known for their excellent resistance to corrosion and wear and tear. They also greatly enhance the grinding performance of a mill. However, your choice of media composition should factor in the compatibility with the type of materials being ground as well as the ball mill lining to ensure the highest efficiency.
Whether you need alumina ceramic grinding media, ZTA beads, or other ones, we can help. Our products fit both vertical and horizontal ball mills and can be used for a plethora of materials in wet and dry applications.
Chemshun ceramic grinding media include ceramic grinding balls and grinding cylinders. Our milling balls/ cylinders have characters of high hardness, superior resistance of impact and wear, and uniform size and good roundness.
Chemshun produce ceramic grinding ball media with different diameter ranger, density and composition to meet different customer needs and kinds of ball mills. We accep OEM and ODM of ceramic grinding media.