Charcoal making machine ( production line ) is a series of machines that mainly going through the wood crusher to pulverize the raw materials into sawdust with a diameter less than 5mm, after drying by the airflow type of sawdust dryer or rotary type of sawdust dryer to reduce the moisture, and then use the briquette machine to shape the material, and then put into the carbonization furnace for carbonization.
This series of biomass carbonizing machines can process wood branches, sawdust, rice husk, coconut shells, straw, bamboo, plan kernel shells, and other waste biomass materials into charcoal. And the charcoal products can be hookah or shisha charcoal, barbecue charcoal, honeycomb coal, and various types of charcoal briquettes.
As the professional manufacturer and supplier for biomass charcoal machines, the Shuliy factory can customize the charcoal plants and provide overall processing solutions for domestic and abroad customers with preferential prices.
Industrial charcoal processing equipment is essential for the modernization of charcoal production. Different specifications of charcoal production lines and charcoal processing solutions have improved production efficiency for thousands of charcoal processors and created considerable benefits.
The charcoal production line is a general term for a series of charcoal and coal processing equipment. By designing the performance and configuration of these charcoal making machines, we can produce various types of natural charcoal, lump charcoal, round shisha charcoal(30mm,33mm, 40mm), cube hookah coal(25*25mm), barbecue charcoal, honeycomb coal, hexagonal charcoal, etc.
Charcoal machines usually include single charcoal machines and complete processing lines. Regardless of the scale of charcoal plants opened by charcoal processors, they usually need to use a certain number of charcoal machines to complete the production.
For example, sawdust making machine, sawdust dryer, pini kay briquette machine, lump charcoal powder grinder, charcoal & coal briquettes forming machine, coal & charcoal briquettes dryer machine, etc. They all play an important role in the process of charcoal production.
Charcoal machine production line is a variety of charcoal equipment combination of short. The main equipment of the charcoal machine production line includes a crusher, dryer, briquette machine, and carbonization furnace.
The raw materials for making charcoal can be sawdust, rice husk, fruit shell, straw, logs, branches, scraps, and other biomass materials. The humidity of the raw material should be less than 12%. The production area of the charcoal making machine production line needs to be more than 50 square meters, the height needs to be more than 4 meters.
Natural lump charcoal: all kinds of woodblocks, log sections, small branches, and straw. Such as oak, hardwoods, beech, pine, elm, bamboo, cotton stalk, etc. Many agricultural and forestry wastes, such as straw, corn stalks, peanut husks, corn cobs, rice husks, palm kernel shells, coconut husks, etc. can also be used as raw materials for charcoal processing.
The type of wood crusher can be selected according to the raw material size and humidity to be carbonized. The dryer and the sawdust briquette machine, are the dedicated machinery to produce machine-made charcoal. According to the raw material, dry humidity, and production requirements, the dryer can be divided into airflow dryer machines and rotary dryer machines.
These two kinds of dryers have the advantages of automatic feeding, the smoke outlet is not channeling material, the outlet is not spraying material. The briquette machine capable of automatically controlling temperature is able to adjust the compactness of the biomass rods at any time to further ensure the quality of the rods. The charcoal produced by charcoal machine production equipment is of big density, small size, good flammability, can replace firewood and coal burning.
Basic output charcoal making machine is a variety of charcoal equipment combination of short. The main equipment of the charcoal briquettes production line includes the crusher, dryer, briquette machine, and carbonization furnace.
The machine-made charcoal produced by the charcoal production line gradually replace people's original kiln burning charcoal, let people's production costs greatly reduced, production profits greatly doubled. The charcoal processing plant is a variety of charcoal equipment combination of short. The main equipment of the Charcoal production line includes a crusher, dryer, sawdust briquette machine, and carbonization furnace. Charcoal production line of raw materials can be sawdust, rice husk, fruit shell, straw, logs, branches, scraps, and other materials. The humidity of the raw material should be less than 12%. The production area of the Charcoal production line needs to be more than 50 square meters, the height needs to be more than 4 meters.
The charcoal production line is a series of machines that mainly going through the sawdust crusher to pulverize the raw materials into 10mm particles, after drying by the dryer, and then use the sawdust briquette machine to shape the material, and then put into the carbonization furnace for carbonization.
The dryer and the sawdust briquette machine, are the dedicated machinery to produce machine-made charcoal. According to the raw material, dry humidity, and production requirements, the dryer can be divided into airflow dryer machines and rotary dryer machines.
These two kinds of dryers have the advantages of automatic feeding, the smoke outlet is not channeling material, the outlet is not spraying material. The sawdust briquette machine capable of automatically controlling temperature is able to adjust the compactness of the rod at any time to further ensure the quality of the rod.
Charcoal making machine can turn waste into treasure, make full use of all available agricultural and forest resources, through the sawdust briquette machines high temperature and high pressure made into the machine-made rod, and then the machine-made bar is transformed into smokeless, tasteless, and non-toxic machine-made charcoal rod by the equipment of the carbonizing furnace.
Machine-made charcoal is widely used in agriculture, industry, environmental protection, smelting, civil life, and other categories. With people's increasing demand for charcoal, the automatic charcoal production line which can be used for efficient production is becoming more and more popular.
General charcoal machine production line is composed of a series of basic charcoal making equipment such as crusher, dryer, sawdust briquette machine, and carbonization furnace, such a production line often need at least 3-5 people for charcoal production.
On the basis of the original equipment, the automatic charcoal making line added some special equipment such as screw feeder, rotary screen, distributor, and net belt conveyor, fully realized automatic production of charcoal.
In recent years, the development of the environmental protection industry is more and more rapid, environmental-friendly charcoal production industry has gradually caused social attention, machine-made charcoal is also more and more favored by the majority of market users. The increased demand for machine-made charcoal makes the charcoal machine equipment and charcoal production process of the charcoal making machine for sale constantly innovative development. Charcoal production line which can produce medium-output and high-quality machine-made charcoal has become an urgent demand in the market.
Charcoal production line according to the raw material and production demand can be very flexibly collocated. Shuliy machinery can also provide customers with a reasonable and efficient charcoal production line equipment scheme free of charge according to the requirements of customers. Shuliy machinery based on many years of charcoal machine production and sales experience and reasonable adoption of many customers from different countries use experience and feedback suggestions, sorted out the basic medium charcoal production line for customersreference and selection.
At present, the most conventional charcoal processing technology is mainly divided into two types: 1. Sawdust briquettes making first, then carbonizing. 2. Raw materials carbonizing first, then briquetting. Based on the current charcoal production process, our factory has designed the following charcoal production lines that are most popular in the market.
Our factory designed sawdust charcoal production lines with output of 2-3t/d, 4-5t/d, and 8-10t/d according to the needs of many domestic and foreign customers. The main factors affecting the output of charcoal are the configuration of the production line and the choice of the machine model.
The process of charcoal briquettes plant generally starts with the carbonization of raw materials. Then, the charred coconut shell charcoal and rice husk charcoal will be crushed and stirred (with a certain proportion of binder) to make briquettes.
And we will use different charcoal briquettes molding machines to press the carbon powder into different shapes and sizes. The charcoal briquettes production line usually includes a continuous carbonization furnace, charcoal crusher, wheel grinder mixer, briquettes extruder, briquettes dryer, etc.
Note: the main equipment in this project is the briquettes extruder machine. By changing with different extruding molds, we can customize the briquettes' shapes. Besides, we always match the charcoal extruder with charcoal cutting devices to determine the briquettes' sizes and lengths.
Note: the shisha charcoal press machine is very important for this plant, which can determine the specifications of the hookah charcoal you made. Its press molds can also be exchanged to make both cube and round shisha charcoal. The common size of square shisha charcoal is 20*20mm, 25*25mm. And the round hookah coal is 30mm, 33mm, 35mm, 40mm.
Note: the ball press machine is the key equipment in this production line. Raw materials for this machine can be charcoal powder and coal powder. And its press molds can be changed for making BBQ charcoal with various shapes and sizes. The output of the barbecue charcoal processing line can be customized between 1-20t/h.
Note: the honeycomb coal forming machine is the main machine in this plant. The raw materials can be charcoal powder, coal powder, rat poison powder, candle fluid, etc. The common shapes of the finished product are mainly honeycomb, square, and hexagon. The honeycomb coal machine is currently very popular in Uganda, Congo, Afghanistan, Vietnam, and other countries.
The medium-output charcoal production line is based on the basic output charcoal production line, the reasonable configuration of some convenient and efficient supporting equipment. Such as a screw feeding machine, which can achieve the continuous transmission of materials, saving production time.
Replacing the commonly used airflow dryer machine with a large rotary dryer machine can achieve a better drying effect and improve the drying speed of materials. In the process of rod-forming, 5 sawdust briquette machines are used to work at the same time, and the efficiency of the sawdust briquette machine is increased exponentially.
Which can save the time to accumulate finished briquettes, realize continuous carbonization of the carbonizing furnace, improve work efficiency, and greatly increase the output of machine-made charcoal.
Most of the foreign customers who order this medium-output charcoal production line value the potential of the charcoal consumption market in their hometown or even country, followed by the rich raw material market and high rate of return on investment. Most Shuliy customers who purchased the medium-output charcoal production line said: the medium-output charcoal production line has a short payback period, low cost, high production efficiency, and economic benefits.
The output of charcoal making is unable to set the upper limit, no matter how much output of charcoal production line you need, we can give you the best advice! As long as you provide the raw materials and production requirements, we Shuliy machinery is fully capable of providing you with a customized version of the charcoal making plan according to your investment budget.
Reading your article was really helpful for my own business. Especially i was confused before reading this article whether to buy charcoal machine or not. Now I am quite clear. Very well written and worth reading this article.
Shuliy Machinery not only provides high-quality machines but also provides comprehensive after-sales service. We have been focusing on the charcoal machinery industry for nearly 20 years and have rich experience in designing and manufacturing large and medium-sized charcoal machines to meet the needs of various customers. At the same time, according to the requirements of customers, we can provide services such as plant construction plan, market analysis, and best product formula. learn more >>>
The benefits of charcoal making machine have been widely acknowledged. There are a great deal of biomass materials which can be converted to useful charcoal. After carbonized under the non-pollution situation, the final products can be used in daily life, like BBQ, industries, shisha, etc. Accordingly, many investors select this machine to start their charcoal business to make profits.
Every country has ample trees and other agriculture waste. These waste themselves have little value. When they are changed into charcoal, the value for environment and economy is greatly improved. Now Beston charcoal making equipment has been applied to more than five countries. And it runs well. See the pictures about projects in Russia, Spain and Turkey.
When you do charcoal making business, the first thing you mostly concern is the budget. Put into biomass pyrolysis machine cost, water cost, manual cost, maintenance cost and other costs into consideration. Besides, the configuration also change the budget. Send message to Beston. We provide a specific budget list for your reference.
Each country has sufficient forests and agriculture. Many biomass waste can be converted to useful energy by Beston charcoal production equipment, like coconut shell, sawdust, bamboo, palm kernel, sugarcane bagasse, wood chips,jute, rice hull, olive seeds, tree branches, garden waste, etc.
Besides, the sewage sludge and municipal solid waste are also great waste-to-energy materials. Countries have a fast growth in energy demand. When investors make full advantage of them, more waste will be changed into usable resources. Accordingly, this charcoal manufacturing equipment with multiple applications is worthy of your investment.
This technology means it has two functions when heating combustion chamber. One is that waste biogas which can be used as the fuel to heat reactor. Before burning, the manifold eliminates the sulfur and condensers liquefy the gas oil. Therefore, biogas is safe to use in the charcoal maker machine. The other one is that high-temperature smoke enters into the dryer to dry the materials. Consequently, customers can save a large deal of fuel cost when they apply this wood charcoal machine.
Continuous work is available for Beston charcoal machine for sale. And if you have requirement for the capacity, it completely satisfies your requirement. We provide BST-05, BST-10, BST-30 and BST-50 for you.
Many people doubt whether the process pollutes the environment. Beston charcoal equipment has flue condenser to cool down the temperature of waste smoke. Then water spray and ceramic ring reduce the harmful components in the smoke. Finally, discharged smoke meets the requirement of European Emission Standards.
When feeding, this plant adopts screw feeding to ensure there is no oxygen entering. In the process of pyrolyzing, pressure gauge, thermometer, PLC and other device will show current situation to operators. When discharging, the water cooling system greatly reduces the temperature of the charcoal.
2. Customized service for customers. We provide four models with the capacity 0.5-3T/H for customers. If you propose other special demand, our companycan customize charcoal production line for you as possible as could.
3. Wide application in the market. Both this machine and final products have wide application in the market. And a great deal of customers choose this machine to make BBQ charcoal. Accordingly, it is also called BBQ charcoal machine. If you do this business, dont miss our machine.
Get related information and project plan from Beston. Before you decide to buy this charcoal plant, send your question and your actual condition to us. We will customize an ideal project to meet your requirement.
Make sure that you have ample raw materials. Beston automatic charcoal machine has continuous charcoal manufacturing process, which has high efficiency. It can produce 2 reactors of charcoal per day. Accordingly, make it clear that you are going to deal with how much the raw materials.
Choose a company who offers comprehensive service. A top service can save you a lot of time and cost in the future. We not only sell charcoal production machinery, but also provide installment and training service for customers. Whats more, we have eight after-sales group in different continents. It is convenient for customers to contact us.
Before feeding, make sure that the size of material is less than 3cm in diameter. Large materials should be crushed into small pieces. In addition, its water content should be controlled to less than 15%. Otherwise, the dryer is necessary. After meeting these terms, customers put materials into feeder.
When materials enters into reactor, the combustion chamber has already been heated. With the temperature rising, oil gas generated. When the temperature goes up continuously, charcoal will be formed. Due to full sealed operation, there is no oxygen in the reactor.
Charcoal making machinecombines with Bestons patent One Fire Two Step. Its performance and quality are greatly strengthened. And its configuration is flexible. Beston can adjust the number of devices according to customers requirement. Due to excellent service, top-rate quality and reasonable charcoal making price, Beston have got high feedback from customers who purchased our biochar making machines.
Normally, we can get approximately 330kg charcoal from 1 ton raw materials. Because the water content and kinds of materials differ, the output rate is based on the result of test. If you send sample to us, we will tell the result as soon as possible.
Beston charcoal making machine has adopted advanced carbonization technology, which can convert biomass waste materials, sewage sludge, municipal solid waste into charcoal and other products. The finished charcoal is a kind of fixed biomass materials that can replace the coal of power generation. The charcoal maker machine designed by Beston Machinery is mainly based on the working principle of high temperature pyrolysis, which can make the raw materials generated a series of reactions in the carbonizing furnace to produce new energy. At present, Beston charcoal making equipment has possessed advanced technology, rational structure, excellent working performance, as well as high charcoal contents.
Beston Group has devoted itself to developing various of charcoal making machines for all the time, and also has made outstanding achievements, such as rice husk charcoal making machine, coconut shell charcoal making plant, etc. Compared with the traditional charcoal carbonization process, Beston charcoal making equipment can not only benefit living environment of citizens, but also achieve resource recycling with high efficiency, high output and high quality.
2. According to the carbonization requirement, the moisture of raw materials should be less than 20%, while the size should be no larger than 30mm. Thus we should install the pretreatment devices according to different raw materials.
3. After preprocessing, convey raw materials to the carbonization furnace, then we will use traditional fuels such as coal, wood, natural gas to heat the furnace for 30 minutes; when the temperature reaches the specific data, it will generate combustible gas and charcoal in the furnace. In general, the processing time keeps between 15 and 20 minutes, and the temperature of furnace is 650 to 780.
4. It is dangerous to discharge the hot charcoal directly, because the hot charcoal will contact with oxygen directly to cause big accident, so our charcoal making machine has been equipped with cooling system to reduce the temperature of charcoal to 30, and then collect directly. Whats more, the whole working process runs under the full-sealed condition. Therefore, we can promise that the charcoal production plant has a fine security device to create a comfortable and safe working environment.
5. The combustible gas generated in the carbonization process will be purified by spay dedusting system to remove sulphur component, and then this kind of material will be recycled to heat the furnace as well as dryer, which is the so-called one fire with two steps. In this way, it can not only save energy but also can reduce air pollution. This step can display the environmental efficiency of Beston charcoal manufacturing plant.
6. In addition, the combustible gas will pass through the condenser system to be liquefied into tar and wood vinegar respectively. These materials belong to chemical processing materials which have the characteristics of high temperature resistance, durable, and corrosion resistance.
2. In agriculture: the final charcoal has the characteristics of improving the quality of soil, promoting the integration of soil, regulating the microbe in the soil. Moreover, it is also capable of reducing heavy metal content.
Whats more, the charcoal can be further processed into charcoal ball or strip through the process of charcoal ball making machine or other related forming machines. After that, it can increase the marketing price to gain more profits. The more more useful materials can be got from this link:http://xieghae.altervista.org/author/xieghae/.
3. The charcoal production machine is equipped with the unique and environmental-friendly spay dedusting equipment, which can make the whole process environmental protection and improve the local environment.
Beston (Henan) Group Co., Ltd. Email: [email protected] Mobile: Business office: Building 2, North of Erligang South Street, West of Zijingshan Road, Guancheng District, Zhengzhou City, Henan Province, China. Manufacture base: Beston Industrial Zone, Xiwang RD, Industry Cluster Area, Shangqiu City-476000, China.
Beston biomass charcoal making machine for sale uses the most advanced carbonization technology (also known as pyrolysis technology) to convert biomass into charcoal. So far, the charcoal making equipment produced by Beston Machinery has been sold and installed in Turkey, Ukraine, Chile, Spain, and more than 30 countries and regions all over the world, which helps our customers obtain a huge profits while using biomass waste.
The charcoal maker machine takes advantages of the agriculture wastes or forestry wastes that are rich in lignin, cellulose, hemicellulose, such as straw, sawdust, rice husk, fruit hush, coconut shell, palm shell, tree bark, logs, etc.In the high-temperature oxygen-free pyrolysis process, the carbon and hydrogen elements in the raw materials are converted into high-calorie mixed combustible gas, charcoal and by-products: wood vinegar and tar.
Biomass materials pass through belt conveyor sealed feeding device fall into the inner tank of high temperature carbonization machine (medium temperature zone) fall into high temperature zone for high temperature pyrolysis, flue gas volatilization, sulfur release, carbon enrichment the process of carbonization finished three-stage sealed and water-cooling discharging
A large amount of flue gas (combustible gas) produced in the carbonization process piped to the first-stage cyclone dust collector for duct removal the flue gas after purification is converted into combustible fuel gas and then introduced into the auxiliary furnace as the heating source (the combustible flue gas is ignited with automatic ignition), the exhaust gas after heating source utilization go through the cyclone dust collector for dust removal exhaust gas dust collector for discharging
As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machines. We have our own research center and a strong data supporting center.
As one of the strongest biomass charcoal making machine manufacturers in China, Beston doesnt only aim to manufacture good products for the customers, but also care the customers profits and the sustainable development of the planet. For you, it is a great chance to grasp and a real profitable investment you can try. Beston will help you throughout every phase of your business plan. Contact us freely if you want to know more about our machine. Fllow us on Pinterest.