cone crusher maintenance manual pdf

nordberg mp 1000 and mp 800 series cone crushers - metso automation - pdf catalogs | technical documentation | brochure

nordberg mp 1000 and mp 800 series cone crushers - metso automation - pdf catalogs | technical documentation | brochure

PRODUCT PRESENTATION Providing a Competitive Edge Through Greater Capacity & Efficiency Increasing capacity without significantly increasing operating coststhats the goal of mining and aggregate producers throughout the world. Metsos Nordberg MP Series cone crushers put that goal within easy reach. MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. The MP Series patented design reflects Metsos leadership in crushing technology. Compact yet rugged, the MP Series delivers up to twice the capacity per crushing...

Maximizing Crushing Performance MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. Productivity The MP Series unique design incorporates the best in process technology to produce the highest crushing force in the industry. With field-proven technology in demanding mining operations, the MP1000 and MP800 can process more ore to the same reduction or the same quantity of ore to a finer reduction than any competitive unit. Yet each is designed to fit onto a 7 ft. Symons cone crusher foundation. That translates into...

As a secondary crusher, this MP1000 installation is critical to the success of the downstream milling operation. Hydraulic clearing and tramp release ensures high availability and durable performance. Thus uniform reduction is maintained. Each of these features also contributes to an efficient use of crushing energy, which makes the entire mining operation more profitable. Metsos decades of experience in the design and manufacture of cone crushers has created a quantum increase in productivity, coupled with cost-effective operation and ease of maintenance. Adaptability The MP Series is...

MP SERIES CONE CRUSHERS Achieving a Higher Standard Uniform production The MP Series rotating bowl compensates for feed segregation or uneven feed rates, and permits operation of the crusher in a non-choke fed condition. Even wear in the crushing cavity avoids localized restriction of the feed opening, maintains a uniform crusher setting, and achieves consistent size reduction. The hydraulic motor and gear drive adjustment provides finer control of the setting: the setting can be easily adjusted under load to compensate for liner wear without turning off the feed. High availability The...

Designed-in Quality and Performance MP Series crushers out-perform the competition because ruggedness and superior crushing ability are designed into every component. The attention paid to every detail of every feature in the design and engineering process is the reason the MP Series can sustain high crushing forces day after day, with almost no maintenance.

MP SERIES CONE CRUSHERS The cast mainframe is ruggedly designed to support maximum crushing loads and is manufactured to precise metallurgical and heat treatment specifications. High-strength steel materials ensure durability under severe crushing conditions. The pedestal-type main shaft is rigidly held in a tapered bore in the center of the crusher frame. The main shaft is forged of high-strength alloy steel. Abrasion-resistant wear liners and guards provide extra protection to areas exposed to material passing through the crusher. Arm and counter-shaft box guards are cast from hi-chrome...

Major load-bearing surfaces are located above the T & U seals which makes sure the freshly filtered oil remains free of contaminants. The main journal bearings are long-lasting, low-cost bronze bushings capable of withstanding high crushing loads and severe operating conditions. The high magnitude forces are supported utilizing full-film hydrodynamic lubrication. The lower head bushing is flanged for positive retention and ease of maintenance. The bronze socket liner provides maximum head support and multiple oil grooves for full lubrication of the gyrating head ball. The head ball provides...

MP SERIES CONE CRUSHERS Motion, Adjustment and Tramp Release A The crushing cavity and unique head motion usher constant performance even as crushing parameters change. Cavity design is based on years of crushing experience in a wide range of applications from coarse to fine crushing. Metso provides follow-up service by providing customized liner designs. Liners are selected or designed to meet customer requirements for throughput, size reduction and particle shape. The MP cone begins crushing the material at a high ratio of reduction immediately upon entry into the crushing cavity. This...

Hydraulics Assure Easy, Fast and Safe Operation Heavy-duty hydraulic clamping cylinders provide positive securement of the bowl during crushing. Adjustment of the crusher setting while crushing is achievable using the automation features of the clamping cylinders and the heavyduty drive motors. Proven and reliable vibration sensors alarm the user or the automated system when an overload crushing force is encountered. Commonly, no corrective action is required as the crusher automatically returns instantaneously to delivering high crushing forces to the stone at the desired closed side...

MP SERIES CONE CRUSHERS Information Technology for Optimization MP Series crusher is designed for automation The MP Series crusher is designed for automation. No other crushers have more proven or effective standard automa- tion features than the MP cone crushers. Standard automa- tion features include: State-of-the-art temperature and pressure-sensing Sensors for detection of crushing force overload. . Automatic- or operator-activated setting adjustment MP Series Crusher Automation Package The optional MP Series automation package uses proven process control technology to provide...

TECHNICAL SPECIFICATIONS Crusher Centerline to Mainframe Flange Crusher Centerline to Counter-shaft Housing Face Crusher Centerline to Mainframe Flange Main Frame Hub Diameter Base to Bottom of Main Frame Hub Base to Bottom of Oil Piping Base to Top of Turning Brackets Adjustment Ring Maximum Diameter Clearance Required to Remove Counter-shaft Assembly Crusher Centerline to End of Counter-shaft Maximum Height From Base to Top of Feed Hopper Inside Diameter of M. Feed Hopper Base to Top of Feed Plate Overall Height of Bowl Assembly Adjustment Cap Maximum Diameter Clearance required for...

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