crushing production line workflow

2 types of concrete crushing production lines | fote machinery

2 types of concrete crushing production lines | fote machinery

These seemingly useless concrete blocks mixed with pavement cement blocks, waste, waste rock, and garbage are only to be sorted and recycled, and then can completely "turn waste into treasure" and realize its economic value.

The traditional treatment method only involves the physical migration of concrete construction waste, which will bring a safety hazard, result in huge pollution of water resources, land resources and air resources, and occupy a large amount of land area.

1. Production of coarse and fine aggregates: Combined with the strength grade of construction waste, concrete aggregates with different hardness and grain size can be processed, and can also be used for road pavement base filler.

2. The production of new, environmentally friendly building materials: Recycled concrete construction waste and cement blocks are often used to manufacture environmentally-friendly bricks, insulation materials, insulation walls around the outside of the wall, dry mortar, etc.

4. Temporary road laying: A large number of cushions are required in the road construction process, so the concrete construction waste can play a huge role in the laying of road cushions and temporary roads.

Also, concrete waste is always mixed with scrap wood, which can be used for wood regeneration. For the waste wood in construction waste, the well-preserved can be directly used for reconstruction, and the damaged materials can be raw materials of regenerating wood, or used in the paper-making field.

The specific use of crushed concrete waste also depends on the processing effect of the selected equipment. At present, there are two kinds of crushing production lines for processing concrete waste, one is fixed concrete crushing production line, and the other is mobile crushing production line.

The fixed type is suitable for some stone factories and concrete wastes need to be equipped with professional crushers, iron removal equipment, professional dust removal and noise reduction equipment, vibration feeders, magnetic separators, flotation machines, vibrating screens, belts, etc., which forms a complete production line for concrete waste treatment.

The mobile type is more suitable for housing developers and concrete waste disposal companies. It is easy to transport and can be pulled into the construction site for quick operation, which saves the space without having to build a special factory.

It can produce different aggregates with various specifications, achieving the needs of different customers. This kind of mobile construction waste treatment equipment is widely used, and its main features are as follows:

The most commonly used crushing machines are jaw crushers, hammer crushers, and impact crushers. Which one to choose, users need to make choices according to their own needs and actual conditions, and the most important thing is to make choices according to the characteristics of the crushers.

Uses: The impact crusher can handle the crushing of various coarse, medium and fine materials with a length of less than 500 mm and a compressive strength of less than 350 MPa. The discharging granularity can be adjusted as needed to adjust the gap between the hammerhead and the counterattack plate.

Uses: Jaw crusher is a piece of early crushing equipment. Because of its simple structure, firmness, reliable work, easy maintenance and overhaul, and relatively low production and construction costs, it is still widely used in metallurgy, chemical industry, building materials, etc.

Concrete waste is made up of chemical constituents of silicates, oxides, hydroxides, carbonates, sulfides and sulfates, which means that it is soft and has a certain strength, hardness, impact and wear resistance.

1. The impact crusher can effectively treat materials with large moisture content and prevent clogging of the crusher. Therefore, when the concrete has a large moisture content, the impact crusher is the best choice.

2. The hammer crusher has less investment, large output and low power consumption. When the user has a large demand for production and considers the investment problem, hammer crusher is the best choice.

3. The jaw crusher is widely used, especially for one-stage crushing, which is to crush large materials into two-stage crushing machines. If the feeding materials are large, it must be crushed by jaw crusher.

There are many manufacturers of concrete waste crushers. Most of the famous brand concrete crusher manufacturers provide perfect one-stop service before-, during- and after-sales, which can save the cost of manufacturers, so the price of the concrete crusher will be lower.

Fote Heavy Machinery is a professional crusher manufacturer integrating R&D, production and sales. 37 years of production experience has established Fote's leading position in the crushing industry. The crusher produced by Fote is economical and affordable, which is the best choice for users.

And Fote adopts the self-produced and self-selling development model, which can directly contact and communicate with customers so that it can effectively carry out targeted equipment process improvement and model adjustment according to the production needs of customers, tailoring the equipment for customers.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

china mine equipment,industrial crushing equipment,industrial grinding equipment manufacturers

china mine equipment,industrial crushing equipment,industrial grinding equipment manufacturers

Shanghai Dingbo Heavy Industry Machinery Co., Ltd. is a scientific and technological enterprise specializing in industrial powder making, construction sand making, mining crushing equipment development, development and production of mining technology equipment. The company has professional technical force and perfect production capacity, and its products are widely applied in mining...

All products produced by Shanghai Dingbo Heavy Industry Machinery Co., Ltd. adopt excellent accessories to reduce machine wear and prolong the service life of the machine. And it has the advantages of low operating cost and so on.

The products of Dingbo Industrial Mine in Shanghai cover all the crushing, sand making, sand washing, feeding, screening, conveying equipment and mobile crushing and screening equipment needed by the industry. Each of them is carefully crafted to produce excellent quality.

Your future project design, equipment selection, construction, operation and management, and similar projects are comparable and valuable. Worry-free project services and comprehensive project management, please trust us, we will certainly provide you with professional services and technical support.

Calcite is a kind of calcium carbonate mineral, which is the most common natural calcium carbonate . Therefore, calcite is a kind of widespread mineral. Calcite crystal shape varied, their aggregate can be clusters of crystals, can also be a granular, block, fibrous, stalactite, soil and so on. Rap calcite can get a lot of square pieces, therefore calcite. Calcite is divided into natural and small square solution, and state of ice and rock.

Granite is a common type of felsic intrusive igneous rock which is granular and phantomatic in texture.,mainly consisting of feldspar, quartz. The word "granite" comes from the Latin granum, a grain, in reference to the coarse-grained structure of such a holocrystalline rock. its SiO2 content usually lies above 7o%.Granites can be predominantly white, pink, or gray in color. These rocks mainly consist of feldspar, quartz, mica, and amphibole minerals. By definition, granite is an igneous rock with at least 20% quartz and up to 65% alkali feldspar by volume.

Dingbo Heavy Industry takes every customer seriously and professionally. We provide free consultation service. My engineer will design and configure reasonable production plan for customers free of charge according to their needs, and obtain the greatest benefit for customers at the lowest price.

The company's business personnel will take you to visit our three-dimensional crushing production line, grinding production line and sand production line production process equipment, so that you can better understand the equipment's workflow.

The company's business personnel will show you our first-class manufacturing line, advanced manufacturing equipment and modern machinery workshop, so that you can have a more intuitive impression of our production scale and product equipment.

production & manufacturing process flow charts & workflow templates | opsdog

production & manufacturing process flow charts & workflow templates | opsdog

Manufacturing process workflows, or flow charts, detail the granular activity-level steps that must be completed to create finished goods from the time raw materials are received at the manufacturing facility until those materials are turned into finished goods. Companies in all manufacturing industries are constantly looking for ways to achieve continuous process improvement (e.g., Lean Six Sigma, Total Quality Management, Just-in-Time Production, etc.), and flow charts are one of many tools that can help organizations optimize their manufacturing processes.

Manufacturing processes typically follow a strict set of rules or guidelines in order to turn raw materials into a quality finished product. Any deviation from standard manufacturing processes can lead to machine malfunction, elongated lead times or excessive scrap rates. In-depth and detailed analysis of manufacturing processes can be reinforced through the use of flow charts a few examples:

Standardize Production Run Setup Activities: Inefficient manufacturing setup procedures can be very costly (financial and otherwise) to an organization. A well-documented and detailed flow chart describing the exact steps required to prepare a new production run is pivotal for reducing lead times and increasing machine utilization.

Create Flow Charts for Preventative Maintenance Procedures and Notification: Develop standard preventative maintenance (PM) processes for each machine in the manufacturing process. Following these processes and developing protocols for notifying machine operators of PM schedules will allow employees to plan ahead and do other work while machines are being inspected.

Identify Root Causes of Defects Using Flow Charts: Flow charts can enable manufacturers to analyze their manufacturing process step-by-step in detail, which can help in diagnosing which activities are leading to higher defect and scrap rates.

Manufacturing processes may vary across manufacturing industries. For example, food processing and manufacturing will require different activities from automobile or heavy equipment manufacturing. However, most manufacturing industries follow the same manufacturing processes outlined below:

Production Planning: Works closely with procurement and material management functions to ensure raw materials and other prerequisites are prepared for production runs. Flow charts should be utilized to dictate efficient communication protocols among functional teams.

Manufacturing Engineering: This phase consists of designing the systems and processes required to complete high-quality production runs. Flow charts and workflows are necessary to aid in the design of assembly processes.

Manufacturing & Assembly: The manufacturing & assembly stage includes setting up the facility for production runs and putting the materials through to completion. Creating flow charts of the production run allow you to measure KPIs (e.g., Defects Prior to Assembly, Product Mixing Time, etc.) for specific yet critical steps in the assembly process.

Quality Assurance: The quality assurance function is responsible for inspecting finished goods after going through the manufacturing process. Checklists and flow charts need to be created to standardize finished goods inspection and ensure any defect can be detected and mitigated in the future.

Facility Management: Maintaining the equipment, safety and overall environment of the manufacturing facilities requires specific protocols for PM, temperature, space usage, etc. Flow charts ensure consistency among facility management tasks and promote transparency as employees need to know facility maintenance schedules and processes.

flow charts for logistics management & transportation | opsdog

flow charts for logistics management & transportation | opsdog

Logistics management workflows, or flow charts, give a step-by-step depiction of the processes and sub-processes that are necessary for goods to travel through an organization, to the customer. Logistics processes should be well-documented, defined and reviewed on a regular basis in order to achieve cost-effectiveness and meet SLAs for customer delivery. Each sub-process throughout the logistics management function can benefit from the use of flow charts and process modeling.

The value of flow charts and workflows can be realized through a number of areas logistics planning, transportation, fleet management, last mile logistics etc. Modeling these processes is a great start to improving logistics management productivity and efficiency, which typically results in lower costs and more satisfied customers. Flow charts can be used in countless different ways throughout the logistics management process, but here are a few specific ways that they can be beneficial to your organization:

Perform Standardized Fleet Checks at Regular Intervals: Use flow charts to perform fleet checks (i.e., check tire pressure and treads, radiator checks, power steering fluid, etc.) on company trucks/trailers. These flow charts can act as a useful guide to ensure all necessary items are checked and what to do if an item needs maintenance.

Create Flow Chart to Map Out Last Mile Logistics Journey: Last-mile logistics, or last-mile delivery, is a fairly new, yet very important concept, due to the growing dominance of online shopping. Last-mile logistics costs can be as high as 30-50% of total shipping costs, so logistics managers are focusing on how to navigate this process more effectively. Delivery drivers can encounter a number of issues when delivering packages (e.g., residents arent home, locked apartment gate, building security, etc.), so a flow chart that maps out the last-mile logistics process can not only give a blueprint for what drivers should do in certain situations, but it also could help managers identify the areas where most issues are occurring.

Plan Out Deliveries to be As Productive as Possible: Design delivery/pickup routes so that trucks drive fewer empty miles (i.e., miles driven that do not generate income). Flow charts can be used not only to design the routes but also to analyze and review the delivery routes to identify areas of improvement.

Logistics management is essential to customer satisfaction, and each component of the logistics process can have a substantial effect on delivery cycle times, order error rates and (as a result) customer satisfaction. Here are the key areas within logistics management that can achieve substantial benefits from process modeling:

Warehousing: The warehousing function is responsible for the receiving, storage, picking and loading of customer orders for delivery. Flow charts and process models can be very beneficial in warehousing operations, particularly cross-docking warehouses where the flow of goods from incoming shipments to outgoing deliveries is standardized, repetitive and well-defined. Flow charts related to cross-docking can help to identify any bottlenecks or inefficiencies that are occurring.

Transportation: The transportation group is responsible for the maintenance of physical transportation assets (e.g., trucks, trailers, etc.) and typically plays a role in the scheduling of pickups and deliveries from distribution centers. Preventative maintenance procedures and fleet checks can achieve significant benefit from the use of flow charts, or workflows.

Delivery: This phase of the logistics process refers to the last leg of the order delivery process, which occurs from the time the shipment leaves the companys warehouse until the shipment is delivered to the customer. Utilize flow charts to improve last-mile delivery operations by mapping out the numerous decision points or situations that a driver can encounter when delivering shipments to the customer.

Related Equipments