gangue stainless steel powder machine

stainless steel material for 3d printing: 3d printing metal

stainless steel material for 3d printing: 3d printing metal

Objects printed in 316L stainless steel at Sculpteo are created from fine metallic powder primarily composed of iron (66-70%), enriched with chrome (16-18%), nickel (11-14%), and molybdenum (2-3%). The material provides strong resistance against corrosion and is distinguished for its high ductility. These features make it a great candidate for implementation in several industries, such as the medical field for surgical assistance, endoscopic surgery, or orthopedics; in the aerospace industry for producing mechanical parts; in the automobile industry for corrosion-resistant parts; but also for making watches and jewelry.

316L Stainless Steel printing is very accurate because of the fine coating resolution (30-40 m) and the lasers accuracy. Unlike polymer powder sintering, stainless steel printing through DMLS requires adding base structures in order to attach the part to the board and to strengthen distinctive geometries like overhangs. The bases themselves are made from the same powder as the piece and will be taken off afterwards.

With no particular finishing, the material gives off a granular and coarse appearance, though suiting most applications. Smooth and shiny surfaces can be acquired after printing through finishing steps. Pieces can be machined, drilled, welded, electro-eroded, granulated, polished, and coated.

Since the stainless steel is melded at a very high temperature, the additive metallic production process requires vast technical mastery for the initial studying of thermal and mechanical effects before 3D printing. It also requires excellent knowledge of finishing techniques for the objects completion.

Successful additive production of stainless steel parts often constitute projects in which 3D printing is wholly justified given it is the best alternative when compared to other production methods (foundry, machining, cutting). We have noted that these benefits to 3D printing are often found in:

To ensure the successful production of your piece, having to modify your initial design is commonplace. Even if we must be repetitive, we prefer to warn you: if you wish to create a stainless steel piece just for curiosity, you risk being disappointed when confronting the necessary effort and cost of undertaking the project!

316L Stainless Steel is a good material for printing both functional and spare parts in 3D. The material is easy to maintain because it attracts little dirt and the presence of chrome gives it the added benefit of never rusting.

The printing price of your design is calculated automatically the moment it is uploaded. As you modify your object (changing material, finishing, size, using batch control or hollowing feature, etc.) you will note that the price changes automatically. The pricing is based on a series of factors, including total volume, object size, and bounding box to name a few.

Keep in mind that adding finishing will extend the processing time. The estimated shipping time is also calculated automatically as the object is uploaded and each time you make a modification on it. Delivery time should be added to processing time.

Stainless Steel 3D printing is produced by fusion or laser sintering. Two possible technologies exist for this material: DMLS and SLM. At Sculpteo, we use DMLS (Direct Metal Laser Sintering) technology, a laser sintering technique on an EOS M280 machine to print stainless steel. The laser beam brings the metal powder close to its fusion point layer after layer in order to produce your object.

Since the stainless steel is melded at a very high temperature, the additive metallic production process requires vast technical mastery for the initial studying of thermal and mechanical effects before 3D printing. It also requires excellent knowledge of finishing techniques for the objects completion.

The walls of your design must adhere to a minimum thickness of 2 mm in order to guarantee the structure will not break. If the walls of your model are less than 2 mm, we recommend you to thicken them or add a support structure to maintain stability.

It is also important to keep in mind that the object is to be printed in a physical form. Thus if a thin aspect is supporting something that is too heavy for it, it may break even though it is possible with the physics provided within the 3D printing program. We recommend adding a bit of thickness to the places that will get a lot of handling, or that support the most weight.

Keep in mind that our solidity check tool does not detect physical aberrations such as floating parts, unstable position, parts supporting too much weight relative to their thickness, etc. Particular care must be given to the geometry of your design and the most stressed parts must be thickened.

A details minimum precision is mainly determined by the resolution of our printers. However, during the cleaning process, a fine layer of detail can also be lost. In order for a detail or a text to be visible, we highly suggest you follow our recommended sizes at the very least. To ensure a better powder removal (thus a better detail precision), the width of your details must be at least as big as depth.

For a successful 3D print a minimum clearance between objects is required to allow excess material to be sand blown out. If this space is not left within the design, the object will be solid. This is particularly important for articulated objects as the space left between the walls will define the objects ability to move.

Clearance should be at least 0.2 mm and depends on the size of your object. For big sizes, the clearance should be greater. This is due to the DMLS printing process. Our printer beds are heated during the process, and larger objects are heated for longer periods. A small space between objects creates the risk of melting them together as they remain under heat for a long period of time. In some other cases, holes should be added to allow us to drain for the excess powder material within the clearance.

It is not possible to print a 3D file containing several objects, thats why we cannot accept files that contain clusters of multiple objects. Though, if you wish to purchase more than one identical parts, you can select the number of parts you want to order during the checkout. The more parts you order, the lower your price per part gets.

With Sculpteos online 3D printing service youre just a few clicks away from professional Stainless Steel 316L 3D printing. Your 3D model is printed with the highest quality and delivered straight to your door.

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