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gold magnetic separator in south africa

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dry magnetic separator, magnetic separator working principle, magnetic separation method - xinhai

dry magnetic separator, magnetic separator working principle, magnetic separation method - xinhai

[Improvement]: This patent product is newly developed by Xinhai, and patent application is No.: 201410328639.2. Compared to conventional cylinder and dry magnetic separator,the magnetic wrapping angle of this patented product is 360. The magnetic systems all adopt Nd-Fe-B magnetics with high magnetic energy product and high coercivity, strong magnetic density and high affect depth. The demagnetization rate of the magnetic density within 8 years is no more than 5%.

This patented product is a kind of upgrading equipment based on conventional magnetic roller or conventional dry separator. When it is working, the magnetic minerals will take rapid magnetic reversal and magnetic agitation, which will significantly reduce the number of non-magnetic (weak magnetic) minerals in the magnetic minerals. In this way, the efficient separation of magnetic minerals and non-magnetic (weak magnetic) minerals will be realized, and fine magnetic minerals and coarse magnetic minerals will not get lost.

This patented product solves the eddy current heating problem, ore sticking problem for separation cylinder, and mine unloading problem of conventional 360 degree rotating magnetic dry separator. The conventional 360 degree rotating magnetic dry separator must use the belt to unload the mine by the outside of it, therefore the magnetic minerals are easy to enter the central space between the inside belt and sorting tank. The magnetic minerals attached on the surface of sorting tank cannot fall off automatically (cannot unload mine automatically). As the accumulation grows, the separation effect is affected. What's worse, rapid wear of sorting tank body as well as the belt will be caused, and the normal operation of production will be seriously affected.

Under the condition that the grade of the dry tailings is equal to or even lower than that of conventional magnetic roller or conventional dry separator, for high-grade and lean magnetite with different features, by adjusting corresponding technical parameters and structure, about 10%-30% tailings discharging and about 1.0%-8.7% of concentration grade can be increased compared to conventional magnetic roller or conventional dry separator. The concentrate grade of dry separation is significantly enhanced compared to the feeding grade. Under the conditions of fine crushing size of below 2 mm and coarse dissemination size, more than 60% grade of the dry separation concentrate can usually be obtained directly. In the actual production, if one patented product can process 1 million tons of raw ore every year (150 t/h, 1million t/a), it can discharge an extra 0.1-0.3million tons of the qualified dry tailings, and reduce 0.1-0.3 million tons of waste rocks before ore grinding every year, which can reduce the concentration ratio and the cost of production sharply. If the production costs such as the ore grinding, magnetic separation and the wet separation tailing processing is 30 yuan/ton, one set of the patented product can save the production costs of about 3-9 million yuan. Under the condition of the same amount of mining, the output of the iron concentrate basically remains unchanged.

As the amount of the waste rocks into the mill is reduced, the annual capacity of the ball mill is actually increased by (100,000-300,000 t/a) for one patented product, and the iron powder production is correspondingly increased without any investment in plant expansion, increase of grinding and mineral processing equipment, roads, water supply, tailing processing, etc., and with almost no increase of electricity load and labors, the economic and resource environmental benefits are significant.

Before grinding, a large number of qualified dry tailings can be discarded, with the convenient treatment, they can be directly transported to the hillock, and also can be used as building stones or river sand to create certain economic benefits, while by which the number of wet tailings are reduced and the lifespan of tailings pond is improved. The magnetic wrapping angle is 360 degree. The magnetic systems all adopt Nd-Fe-B magnets with high magnetic energy product and high coercivity, strong magnetic density and high affect depth. The demagnetization rate of the magnetic density within 8 years is no more than 5%.

The separator working principle: In the separation area of the separation cylinder, the centrifugal force and gravitation of magnetic minerals mingled with non-magnetic minerals are much less than the magnetic force. With the adsorption of the magnetic force and the joint action of the magnetic turn and agitation of magnetic minerals, the magnetic minerals will move to the inter layer gradually. When the magnetic minerals rotate to the ore unloading area with the separation cylinder, as the rotation magnetic system is eccentric, the magnetic density of the ore unloading area for the separation cylinder is extremely weak, and most of the magnetic minerals can fall off automatically. A small quantity of magnetic minerals not falling off will be adsorbed to the external surface of the ore unloading cylinder with higher magnetic density when rotating to the position nearby the ore unloading cylinder so as to realize the automatic unloading of magnetic minerals.

dry grinding and magnetic separation equipment iron concentrate powder

dry grinding and magnetic separation equipment iron concentrate powder

Dry Grinding And Magnetic Separation Equipment Iron Concentrate Powder Foshan Wandaye Machinery Company Limited is a national high-tech enterprise,owns a number of invention patents, with research and development production,major products are: magnetic separator for non-metallic mineral raw materials, ceramic glaze, metal, plastics, food and all kinds of industries.The main products are: electromagnetic Slurry separator, electromagnetic powder machine, permanent magnetic separator vertical ring electromagnetic separator,vertical ring permanent magnetic separator and different sizes of magnetic plates, magnetic rod, drawer type magnetic separator etc; Our company possesses professional technical team and sophisticated laboratory,can be customized for magnetic separator. Wandaye Limited since 2014 get involved in domestic and international mineral processing engineering technology and the fields of whole line project design etc . Features 1. Electro-magnetized screens capture fine iron particles in microns. 2. Vibration motor ensures effective flow to the filter screen. 3. Limited amount of roll-in material. Usage 1. Model 3A220is designed to remove fine iron powders from dry powdered materials to get the best results in food, chemical, plastic, ceramic, medical industries and many other. 2. Specific product is designed only to be used for secondary cell battery to handle cathode material and anode material. Electrically conductive materials like lead, copper, zinc, tin, bronze are not used for this case. Specifications 1. Standard high magnetic force (20000 gauss) 2. Additional Maghammer helps better flow rate. 3. Screen pitch can be selected for best results. 4. Controller included Technical parameter Model 3A160 3A220 7A300 11A220 11A430 15A220 20A600 Magnetic field strength(t) 2 2 3 3 3 5 3 Input voltage(VAC) 380 220 380 380 380 380 380 Maximun output current(A) 15 7 20 20 20 30 40 Maximum coil power(KW) 3 3 7 11 11 15 20 Insulation category E E E E E E E Cooling method water and oil cooling water and oil cooling water and oil cooling water and oil cooling water and oil cooling water and oil cooling water and oil cooling Magnetic lumen diameter(mm) 160 220 300 220 430 220 600 Yield(m3/h) 0.5-1.5 1-3 1.5-4 0.5-3 1.5-6 1-3 3-8 Dimension(mm) 700*700 *1450 860*860 *1540 1320*1320 *2500 1300*110 *1800 1500*1500 *2500 1350*1100 *1850 1500*1500 *2000 Main machine weight(kg) 450 490 1020 1130 1210 1500 2000 Usage 60-300 mesh feedstock of iron elimination

Foshan Wandaye Machinery Company Limited is a national high-tech enterprise,owns a number of invention patents, with research and development production,major products are: magnetic separator for non-metallic mineral raw materials, ceramic glaze, metal, plastics, food and all kinds of industries.The main products are: electromagnetic Slurry separator, electromagnetic powder machine, permanent magnetic separator vertical ring electromagnetic separator,vertical ring permanent magnetic separator and different sizes of magnetic plates, magnetic rod, drawer type magnetic separator etc; Our company possesses professional technical team and sophisticated laboratory,can be customized for magnetic separator. Wandaye Limited since 2014 get involved in domestic and international mineral processing engineering technology and the fields of whole line project design etc .

1. Model 3A220is designed to remove fine iron powders from dry powdered materials to get the best results in food, chemical, plastic, ceramic, medical industries and many other. 2. Specific product is designed only to be used for secondary cell battery to handle cathode material and anode material. Electrically conductive materials like lead, copper, zinc, tin, bronze are not used for this case.

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