how to start stone crusher plant

crushing plant startup sequence & procedure

crushing plant startup sequence & procedure

All the Crushing Plant equipment is interlocked, except for the sump pump, and therefore, the plant must be started from the fine ore bin back. The dust collector and scrubber bottoms pump are interlocked together, and must be started prior to other equipment. The sump pump should be placed in AUTO. The drives should be started in this order:

Normal Crushing Plant Operation After the crushing plant has been brought up to normal operating conditions the operator should attempt to even out the feed to the jaw crusher to the design tonnage of 60 mtph. This is achieved by ensuring that the feed to the crusher maintains an essentially full chamber without ore spilling out. Adjust the speed of the apron feeder with to increase or decrease the feed rate to the jaw crusher and ultimately to the crushing circuit.

The product from both crushers should be visually checked to ensure that each crusher is producing the desired product. If the jaw crusher product increases in size, the cone crusher may become overloaded. Similarly, if the cone crusher product increases in size, the circulating load around the cone crusher will increase, consequently, increasing the load on the cone crusher and decreasing throughput.

The Crushing Plant operator must monitor the cone crusher power draw displayed on the cone crusher ammeter. The ammeter should show no major fluctuations and should read approximately 100 amps. An excessively high power draw on the cone crusher indicates the cone is being overloaded, which may be due to a high feed rate or a blinded screen.

The operator must pay close attention to the cone crusher lube system. A low pressure alarm will sound if there is an abnormally low oil pressure. If this alarm sounds, the crusher will shut down after a timed delay. If the crusher is allowed to operate longer than 2 minutes after the loss of oil pressure, serious damage to the crusher may result. If the pressure gauge indicates pressure above the normal operating pressure, shut down the cone crusher and investigate the problem. Likewise, a high temperature alarm will sound if there is an abnormally high oil temperature in the oil return line. Shutdown the crusher and investigate if the temperature of the oil pipes seems excessive. Low oil pressure or high oil temperature may be caused by several conditions;insufficient oil supply in the lubrication system, a broken oil feed line, oil pump failure or excessive bearing wear in the crusher. Either condition must be thoroughly investigated as to the cause of the alarm.

Although there is no variable control of the beltconveyors in the Crushing Plant, the operator should regularly check conveyor discharge chutes to ensure there is no undue buildup of material. This is especially important if the feedmaterial is clay-like or excessively wet.

The Crushing Plant operator must ensure that the dust scrubber has an adequate supply of reclaim water and monitor flow-meter to ensure that the proper amount of water isbeing recirculated through the scrubber. Under normal conditions, the dust scrubber requires a minimum recirculation of 8 to 10 cubic meters per hour. A lower flowrate will ultimately cause excessive wear on the scrubber and a higher flowrate is a waste of reclaim water and may hinder operation of the grinding circuit.

stone crusher plant - how to start - business project plan guide

stone crusher plant - how to start - business project plan guide

Stone chips are one of the main construction materials along with bricks, sand, cement, and steel. Generally, you can segregate the crushed stone into various sizes like 35mm, 20mm, 12mm, etc for different uses. Crushed stone aggregates are essential for the construction of roads, bridges, housing, industrial building construction.

Additionally, it is an essential item for other cement-based products. The list includes RCC pipes, PSC poles, pre moulded slabs, frames, and beams, etc for fabrication. A stone crusher plant is a profitable venture for new entrepreneurs. The demand for quality stone chips is increasing day-by-day.

All the building constructions whether it is housing or industrial construction activities requires crushed stone. Crushed stone is also required for cement based products like RCC pipes, PSC poles, cement concrete hollow blocks, precast cement concrete slabs, well rings, window & door frames and road laying. The demand for crushed stone will continue to grow with the growth of its user industry.

One of the most particular and general but most important materials used for making concrete is stone chips. These are used as filler with binding materials in the production of concrete. Crushed stones occupy about 72-75% of the volume of concrete and they greatly influence the strength of concrete.

Land and machinery are the major fixed cost investment. Major working capital costs are raw material, manpower, and utilities. Under the PMEGP scheme, you can get the subsidy from the banks. In the project funding, there must be a percentage of promoters allocation of the fund. Bank can ask for collateral security deposit also on the loan amount.

Stone crusher plants are available in two major types namely (a) stationary (b) portable or mobile. However, you can establish stationary crushers at quarry heads. Mainly, at the construction site, you can use the portable crushers. Here we have explained the stationary stone crusher plant details.

First of all, break the big stone boulders to smaller size manually. Then it isfed to the stone crusher. The crusher can accept the stone size of 175mm. Stone crushing is the two-stage process. In the first stage, crush the 175mm stone to about 50mm.

Thereafter, fit the crusher with a conversion kit to enable granulation of 5 to 20mm. Then screen the crushed material by the rotary screen. Unit location is a major factor for stone crusher plant business.

how to start stone crushing business in kenya

how to start stone crushing business in kenya

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small crushing plant operating guide

small crushing plant operating guide

This EXAMPLE SmallCrushing Plant is designed to crush 500 tonnes per day, operating 12 hours per day with an availability of 70%. The Plant will crush run-of-mine material (-16) to 100%, passing 5/8 at a rate of 60 tonnes per hour. Start-stop stations are provided for all equipment in this Plant at the crusher control panel, to facilitate remote control. A jog/stop station is provided locally for maintenance and checking as well as equipment shutdown.This guideis intended to be read in conjunction with the Flowsheet, Piping and Instrument Diagram.

Run-of-mine ore is delivered to the Crushing Plant via mine rail cars or underground mine haulage trucks, and is dumped through a 16xl6 grizzly into a 350 tonnes coarse ore bin. Oversize material on the coarse ore bin grizzly must be manually removed and broken. The broken material can then be fed into the coarse ore bin. The underside of the coarse ore bin opens onto a 42 variable speed apron feeder, on which there must be a continuous pile of ore to prevent fresh ore from falling directly onto the apron feeder. A nuclear level switch is mounted at the coarse ore bin discharge chute to alarm at the crusher control panel and shutdown the apron feeder should the level drop below a predetermined point. The speed of this feeder is controlled by a hand dial located on the door of this drive in the MCC. Once a speed has been set, and conforms to the feed rate of subsequent equipment and incoming material, the speed can be left constant.

Ore from the apron feeder flows over a 3 stationary grizzly, the +3 ore being fed to a 100 HP 24x36 jaw crusher, and the -3 allowed to flow directly to a 24 conveyor. An interlock is provided whereby the apron feeder will stop if the jaw crusher stops, or if the first conveyor stops. This first conveyor (#1) also has other interlocks, as will be described in the following paragraph.

Secondary crushed material from a 150 HP 4 standard cone crusher is also discharged onto conveyor #1. An electronic soft start unit in the crusher MCC section for this drive ramps the voltage to the motor on a start. A warning horn will sound when the conveyor #1 start buttonpushed and the conveyor will start 30 seconds later. A speed switch is located at the tail pulley of conveyor #1. Six pullcord switches, two located at each pulley and two in the centre of the conveyor, immediately shut the drive down should one be pulled in emergency. A plugged chute detector (tilt switch) will stop the motor should the material build up at the discharge. A tramp iron magnet,suspended above the discharge of conveyor #1, is designed to pick up drill steel and other tramp iron, in order to prevent this material from entering the cone crusher. The magnet is locally controlled only, but will alarm at the crusher control panel should its power fail. The magnet is to be swung away from the conveyor prior to shutting it off to prevent the tramp metal from falling back onto the conveyor.

Conveyor #1 discharges onto a second 24 conveyor (#2), which has the speed, plugged chute, and pullcord switches as described for conveyor #1, except that this conveyor has only 4 pullcord switches. In addition to these switches, a metal detector is positioned above the belt to stop the motor and alarm at the crusher control panel upon metal detection. The size of metal pieces to initiate the alarm is adjustable on the detector.

Conveyor #2 discharges onto a 6 X 10 double deck vibrating screen. Oversize material from both screen decks is fed to the cone crusher and recycled back to conveyor #1. Undersize material from the bottom screen, -5/8, is discharged onto a 3rd conveyor, the 24 #3, and conveyed to the 500 tonne live capacity fine ore bin. If either conveyor #3 or the cone crusher shut down, the screen will stop. On shutdown of the screen; subsequent interlocks shut down the plant.

The cone crusher is equipped with its own lubrication system, including two lube pumps one of which must be running prior to the cone crusher drive start. The cone crusher drive will stop if the both lube pumps are stopped. A low pressure switch in the oil feed line will stop the lube pumps on a low oil pressure condition and hence stop the cone crusher after a 1 minute delay. An oil temperature switch and alarm in the oil return line will alarm on a excessively high oil temperature. On shutdown of conveyor #1, the screen will stop; however, the cone crusher will continue to run. A conditional interlock is provided to allow the screen to start without conveyor #1 running, provided the apron feeder and the jaw crusher are stopped. This conditional interlock is to allow for a general start-up of the Crushing Circuit.

A flowsheet wouldgraphically illustrate the interlocks between all the equipment in the Crushing Circuit. Conveyor #3 is similar to conveyor #2 with respect to speed, pull-cord, and plugged chute switches. On a high fine ore bin level the apron feeder is shut down immediately, and after 5-10 minutes (software adjustable) conveyor #3 shuts down, followed by the entire Crushing Circuit, through the respective equipment interlocks. This time lapse should allow for material to empty from all the equipment in the Crushing Plant.

The Crushing Plant is equipped with a 12000 CFM wet dust scrubber and a 10 HP scrubber bottoms pump which run together in automatic mode, and will shut conveyor #3 down after a delay of 5 minutes if this system is stopped (subsequent interlocks will shut down the entire circuit except for the jaw and cone crushers) . Pick up points for the dust collection system are: discharge of the apron feeder, grizzly discharge chute at conveyor #1, jaw crusher discharge chute at conveyor #1, cone crusher discharge chute at conveyor #1, transfer point between conveyors #1 and #2, screen feed chute, cone crusher feed chute, and the screen undersize discharge chute at conveyor #3. The collector empties its contents in to the 10 HP 2 vertical scrubber bottoms pump, where reclaim water is added. Level is maintained in the pumpbox by a float and link control valve. A portion of the pump discharge recirculates back to the dust collector, the remainder is pumped to the cyclone feed pumpbox.

The Crushing Plant is also equipped with a 5 tonneoverhead crane and a 15 HP 2 vertical sump pump and sump. The sump pump operates automatically on ahigh/low float level control, or manually. The sump pump also discharges to the cyclone feed pump-box or to the grinding area sump.Should a fire occur in the crushing plant, for safety, a flowswitch in the fire water pipe will stop conveyor #3, hence theentire Crushing Plant.

stone crushing plant - request for affordable stone crusher plant price

stone crushing plant - request for affordable stone crusher plant price

The stone crushing plantis a kind of equipment used for crushing different materials to get the sand and gravel aggregate. The materials it can crush include limestone, pebble, granite, basalt, ore tailings, construction waste, etc. Nowadays, this stone crusherplantfor saleis widely used in mining, metallurgy, building materials, transportation, water conservancy and other industries. A complete stone crusher machine for saleincludes different components, the vibrating feeder, crusher machine, vibrating screen, belt conveyor, etc. We can provide different configurations for customers according to the different raw materials of users and the different requirements for the particle size of finished products. Welcome to contact us if you have any demand!

Stationary type stone crusher batchingplantis more suitable for those large size and long-period of projects because it doesnt need to be moved frequently. This type of plant has the following features: flexible choice and strong adaptability; According to different crushing process requirements, it can be composed of first breaking and then screening, or the process of first screening and then breaking. Crushing equipment and screening equipment can also be used separately; large crushing capacity and high crushing efficiency.

Mobile type stone crusherplantcan solve the factor of site limitation well. It is flexible and convenient and can save a lot of infrastructure and relocation costs. Moreover, it can also carry out on-site crushing of materials, and move with the advance of the mining of raw materials, thus greatly reducing the transportation cost of materials.

For the stone crusher machine, the selection of crusher machine is vital. There are many kinds of crusher machines on the market, jaw crusher, cone crusher, impact crusher, hammer crusher and so on. You need to pick out a suitable crusher machine according to the size of your raw materials, hardness, the size of finished product and so on. Today I will introduce two types of crusher machine for you, jaw crusher and hammer crusher.

Jaw crusherfor saleis the earliest crushing equipment. Because of its simple structure, reliable work, simple maintenance and other advantages, is widely welcomed in the market. It is mainly used for the primary and medium crushing of various ores and bulk materials. And its maximum crushing capacity can reach 2200t/h.

The hammer crusher is also a popular crusher machine. It not only includes the hammer crusher, but also heavy hammer crusher. The hammer crusher has less wearing parts and is easy to maintain. You also can use it matching with the calcium carbonate processing plant.

If you want to know the stone crushing plant price, you should know what kind of machine you need. If you just need a single crusher machine, it is affordable for you. When you want to invest in a complete stone crusher, you need to ensure its configuration. Compared with the stationary type stone crusher vibrating screenwith the same output, the price of mobile type plant is a little higher because it is equipped with its own chassis.

The mobile type automatic stone crusherplantincludes rubber-tyred type and crawler type. They have different advantages. Because the rubber-tyred type mobile stone crushing plant for sale is highly adaptable to different terrains, more and more users are willing to buy it.

If you want to start a stone crusher plant business, you have a lot of preparation to do, looking for your site, buying the suitable plant, installation and debugging, routine maintenance and so on. Moreover, you have to take into account many factors, the whole stone crusher machine price, the distance between raw materials site and your construction site, the working period, etc.

Choose our Daswell stone crusher machine manufacturer, you dont worry about these problems. Our salesman will provide you with quality service throughout the process. They can visit your site and help you plan the site. In addition, they can give their professional advice to you. Of course, if you have any question, you can consult our salesman at any time. After receiving your message or call, they will reply you as soon as possible.

how to start stone crusher plant project business - machinery bbs

how to start stone crusher plant project business - machinery bbs

Stone chips are one of the main construction materials along with bricks, sand, cement, and steel. Generally, you can segregate the crushed stone into various sizes like 35mm, 20mm, 12mm, etc for different uses. Crushed stone aggregates are essential for the construction of roads, bridges, housing, industrial building construction.

Additionally, it is an essential item for other cement-based products. The list includes RCC pipes, PSC poles, pre moulded slabs, frames, and beams, etc for fabrication. A stone crusher plant is a profitable venture for new entrepreneurs. The demand for quality stone chips is increasing day-by-day.

All the building constructions whether it is housing or industrial construction activities requires crushed stone. Crushed stone is also required for cement based products like RCC pipes, PSC poles, cement concrete hollow blocks, precast cement concrete slabs, well rings, window & door frames and road laying. The demand for crushed stone will continue to grow with the growth of its user industry.

One of the most particular and general but most important materials used for making concrete is stone chips. These are used as filler with binding materials in the production of concrete. Crushed stones occupy about 72-75% of the volume of concrete and they greatly influence the strength of concrete.

Register your firm with ROC according to the management pattern.Obtain a Trade License from the local authority.Register with Udyog Aadhaar MSME. It will help you in getting Govt. subsidy on the capital investment.If you are also conducting mining, then you must follow the statutory norms.Pollution control is a major issue. Obtain consent to establish and consent to operate both from State Pollution Control Board.Stone crusher plant requires the high voltage of electricity. Apply for the connection in the local power station.

Land and machinery are the major fixed cost investment. Major working capital costs are raw material, manpower, and utilities. Under the PMEGP scheme, you can get the subsidy from the banks. In the project funding, there must be a percentage of promoters allocation of the fund. Bank can ask for collateral security deposit also on the loan amount.

Conversion kit for converting crushed stone granulesSet of hoppers for manual breaking.Rotary screen completes with all fittings.Trollies for carrying crushed material.Belt conveyor with motorCyclonic dust collector with motorSpare jaws, jigs, fixtures and toolsStone crusher plants are available in two major types namely (a) stationary (b) portable or mobile. However, you can establish stationary crushers at quarry heads. Mainly, at the construction site, you can use the portable crushers. Here we have explained the stationary stone crusher plant details.

First of all, break the big stone boulders to smaller size manually. Then it is fed to the stone crusher. The crusher can accept the stone size of 175mm. Stone crushing is the two-stage process. In the firststage, crush the 175mm stone to about 50mm.

Thereafter, fit the crusher with a conversion kit to enable granulation of 5 to 20mm. Then screen the crushed material by the rotary screen. Unit location is a major factor for stone crusher plant business.

manufacturer business plan for stone crushing plant pdf - mining & construction solutions from henan dewo machinery

manufacturer business plan for stone crushing plant pdf - mining & construction solutions from henan dewo machinery

Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.

Related: 10 Self Rewarding Social Enterprise Business Ideas. Stone Crusher Plant Production Process. First of all, break the big stone boulders to smaller size manually. Then it is fed to the stone crusher. The crusher can accept the stone size of 175mm. Stone crushing is the two-stage process. In the first stage, crush the 175mm stone to about ...

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Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line.

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