Applied Materials: stone, aggregate, gravel, limestone, quartz, basalt, iron ore, gold ore, etc. The automatic hydraulic system provides safety and setting-adjustment functions. This cone crusher also makes the ways of monitoring and maintenance much simpler and eaiser.
Multi-cylinder hydraulic cone crusher is the world's advanced level cone crusher developed on the basis of the latest technology introduced from Germany, which not only improves productivity and efficiency, but expands the scope of application.
Multi-cylinder hydro cone crusher has an unmatched level of crushing performance in general crushing, fine crushing and superfine crushing of various materials from limestone to basalt, from stone production to a variety of ore crushing.
Multi-cylinder hydraulic cone crusher is the latest generation of cone crusher which can replace spring cone crusher and update general hydraulic cone crusher in today's mining industry, and it is the ideal crushing equipment for large stone plant and mining crushing.
High efficiency: Both ends of the multi-cylinder hydraulic cone crusher have spindle support, so it's able to withstand greater crushing force and greater stroke. If added with special crushing cavity adapting lamination principle, the machine has higher efficiency.
The machine has a perfect design combination of crushing stroke, crushing speed and crushing cavity shape, which makes the machine have 35%~60% higher output than the old spring cone Crusher in case of the same fixed cone diameter.
The multi-cylinder hydraulic cone crusher uses special crushing cavity, as well as the principle of laminated design, so that the cube proportions of finished product is significantly increased, with less needle-shaped stones and more evenly particle levels.
Hydraulic overload system can enlarge discharge hole to discharge obstruction when the machine is jammed, so it plays a positive role as insurance and significantly reduces maintenance and increases productivity.
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HPT Series High-Efficiency Hydraulic Cone Crusher combines crushing stroke with crushing chamber perfectly, which makes capacity improved and efficiency increased. Besides, hydraulic lubrication control system helps bearing of hydraulic cone crusher get double protection.
1. High crushing ratio and production efficiency. Connection of higher turning speed and stroke makes rated power and passing capacity improved greatly and crushing ratio and capacity increased. 2. Less spare part consumption and low operation cost. advanced crushing principle and technical data, reliable operation and low operation cost. All parts of the crusher have anti-wearing protection, which can make the life time of spare parts increased by 30% and the maintenance cost decreased to the lowest. The crusher avoids the disadvantages of impact crusher like low average crushing ratio, large energy consumption, fast abrasion of blow bar, impact plate and lining board. 3. Between-layer pressuring crushing and better finished product shape. The crusher adopts between-layer pressuring crushing principle and suitable turning speed, not the traditional single particle crushing principle. The special crushing cavity can make the crusher crush materials selectively, thus the proportion of fine product and product of cubic shape is increased distinctly and product of lump size is decreased by a large extent. 4. Hydraulic protection and hydraulic cavity clearing, high automatization and less stopping production and repairing time. Discharge opening is adjusted by hydraulic device and overload protection makes performance of the crusher increased by a large extent, maintenance and operation are easier, repairing time is shorter.; the bidirectional metal releasing hydraulic vat makes slab pass through crushing cavitythe crusher can discharges material automatically when the hydraulic device works under the condition of iron passing and instantaneous overloading, thus there is no trouble of stopping the crusher to discharge material by hand. 5. Thin oil lubrication makes the life time increased.
Under the leading role of eccentric sleeve, the movable cone of the HPT Series high-efficiency hydraulic cone crusher does rotary and pendulum movement which drives the broken walls squeeze and twist the raw material between the rolling ace tabular wall and it. According to laminated theory, the raw material is crushed and polished following their own texture by the force from different directions. Stable aggregate are produced finally. The eligible raw material falls down from the gap of the broken wall. The others will be kept crushing until it reaches the desired size.
Aggregate producers are facing increasing pressure in terms of efficiency, cost management and environmental impact. To meet these demands, the MX cone crusher is designed for the most demanding rock conditions with a special focus on automated adjustment features. The MX enables cost-effective and safe operations with a high reduction ratio, great product shape and consistency, all critical in aggregate applications. With its unique cinematic and crusher cavity design, the MX is very flexible in terms of application, whether it is the quarry or mining industry, soft rock or hard rock. The MX is suitable for stationary or mobile applications in secondary, tertiary or quaternary stages of crushing.
The MX Multi-Action cone crusher has unique technology that combines the best features of traditional cone crushers while solving some of their typical disadvantages, like having to stop the feed for setting changes and wear compensation, uneven wear and short lifetime of liners, limited crusher protection or time-consuming maintenance.
For increased efficiency, safety and process optimization, the MX is equipped with an advanced IC60 automation system and remote control. The crusher setting is automatically adjusted during the day under load conditions by the hydraulic piston without the need for an operator. When crushing is stopped, the piston is driven into the home position and the setting is restored by rotating the bowl in the no load condition. Overloading of the crusher is prevented automatically by controlling the setting, power and pressure.
Several adjustable crusher parameters, such as eccentricity, speed, cavity, feed material level and setting allow selective crushing. Together with the integrated automation system, the MX provides maximum utilization of the wear parts resulting in extended maintenance intervals. It means that people need to spend less time near the crusher and will therefore be less exposed to dust, noise and moving parts.
The MX multi-action technology combines the best features from HP and GP type cone crushers, such as the piston inside the main shaft as in GPs and the rotating bowl as in HPs. The piston allows dynamic setting and wear compensation under the load condition significantly increasing crusher uptime. The MX has no spider restricting the feed giving better crushing performance and a longer liner lifetime. The MX has effective tramp release for excellent protection and large cavity clearance room, even with new wear parts. Changing the liners is very easy and quick and there is no need for backing material or heating operations.
The Metso MX has also new technological solutions that have not been used in traditional crushers, such as a zero rpm anti-spin system that is perfect for on/off feed conditions and manufacturing sand. The MX product family has begun its journey and already proved its efficiency.
Processing Materials: river pebbles, granite, marble, limestone, fluorite ore, gold ore, barite, calcite, dolomite, bluestone, glass, basalt, iron ore, etc.
The cone crusher is a kind of stone crusher machine applied for metallurgy, building, road construction, chemical engineering, etc. It is suitable for medium and fine crushing with the features of high crushing ratio, high efficiency, low energy consumption and uniform particle size.
There are different models in HXJQ divided by different crushing principles and different particle sizes: single cylinder hydraulic cone crusher, multi-cylinder hydraulic cone crusher, hydraulic cone crusher, Symons cone crusher (compound cone crusher), and spring cone crusher. At present, the most advanced one is the single cylinder hydraulic cone crusher, and the most popular one is the Symons cone crusher.
The structure of single-cylinder hydraulic cone crusher is simple. Its characteristics are the steep cone, high swing frequency, and small eccentric distance. The unique design structure of bottom single cylinder can complete the three functions which can adjust the discharge opening directly, prevent ferric materials, and clear chambers.
The Symons cone crusher has the hydraulic chamber-cleaning system which can reduce its downtime. This machine adopts the lubrication grease system which avoids the defects of water-supplying and discharging block as well as mixing the water and oil easily. The spring insurance system is an overload protection device, which can make the foreign matter and iron ore go through the crushing chamber without damage.
When the single-cylinder hydraulic cone crusher is working, the motor drives the small gear of the crusher, the pinion drives the large gear, and the large gear assembly drives the eccentric sleeve assembly and the spindle assembly, which are centered on the theoretical vertical line, and rotate in the copper bushing.
The spindle assembly in the eccentric copper sleeve with the center line of the spindle can realize the rotating material being crushed by the swinging inner cone, and the crushed material is discharged from the discharge port.
When the compound cone crusher is working, the motor drives the eccentric sleeve to rotate by the V-belt, transmission shaft and bevel gears. The moving cone rotates under the action of the eccentric sleeve. The material is continuously crushed and impacted in the crushing chamber, then the needed size of the material after crushing will falls under the gravity and be discharged from the bottom. Symons cone crusher controls the particle size of material according to reducing the size of the discharge opening, so it is not suitable for ultra-fine sand or sand making.
The technology of single-cylinder hydraulic cone crusher is more advanced and higher efficient to operate. Under the condition of the constant crushing chamber, the maximum feeding size and productivity can keep constant, it has higher output, longer liner life, and lower operating costs. Its mainframe weight is 5700 to 36,300 kg, the weight of Symons cone crusher is 9980 to 43,270 kg, and its volume and weight are smaller than Symons cone crusher. Therefore, it is more convenient and quick to install and transport, as well as lift and change parts.
Jaw crusher, cone crusher and impact crusher are the mainstream crushers used in mining industries. Jaw crusher and cone crusher are the classical laminated crushers, and also the most popular crushers, while impact crusher adopts impact crushing principle. In general, jaw crusher is used as the primary crusher, and cone crusher and impact crusher as the secondary. And they always combine with each other in the whole crushing line during the crushing process.
Jaw crusher and cone crusher adopt the laminating crushing principle, known as extrusion crushing principle. Although the crushing actuators are different, the nature of crushing does not make much difference.
During the crushing process, the cone crusher adopts the extrusion between the mortar wall and the crushing wall, and the jaw crusher adopts the extrusion between the mobile jaw and the fixed jaw.
Impact crusher adopts the impact crushing principle, and materials are impacted and crushed between hammer and impact plate. Due to the frequent impact, the wearing parts are easy to damage, so impact crusher has a high requirement on the wear-resistance materials.
The jaw crusher, cone crusher and impact crusher are widely used in a variety of materials, but they have different applicability. The jaw crusher can almost meet the requirements of all materials.
Cone crusher also has the wide applications, ans it can crush high-hardness materials in high efficiency. However, impact crusher is generally used for crushing soft materials such as limestone because its crushing principle and wear-resistant parts, and impact has a good performance in shaping.
When choosing crusher machines, a comparison should be conducted according to different situations. Generally, jaw crusher is used for primary crushing, and for second crushing or fine crushing, a large ore-dressing plant always chooses the cone crusher, and a medium or small plant chooses the impact crusher.
Generally, jaw crusher is suitable for all kinds of crushing lines, and it is relatively cheaper than cone crusher because of the large market. Though impact crusher has a cheap price, it has several wear-resistant parts such as hammer and impact plate, which should be replaced after several times uses, so impact crusher has a high using cost.
Although cone crusher is relatively expensive, the wear-resistant parts have long service life to avoid the worries of changing parts frequently. Therefore, cone crusher has higher performance-price ratio than impact crusher in the long run.
HXJQ as a professional cone crusher manufacturer has produced crushers for more than 40 years, and we have the crushers with the lowest cone crusher prices and highest quality. If you have any problems in the selection of equipment, please timely consult HXJQ, there are experts who will guide for you in the whole process and choose the most suitable, cheapest, and best-performance equipment for you.