The most commonly used crushers and grinding mills in iron ore crushing and grinding process for iron ore mining are jaw crusher, cone crusher, hammer crusher and ball mill, ultrafine grinding mill, etc. In iron ore mining, miner usually choose a complete iron ore crushing plant for metallurgy. At present, the most popular iron ore production line consists of two jaw crushers. After beening crushed, the material will be transported for the magnetic separation, and then into the ball mill for grinding.
Jaw crusher for iron ore: Jaw crusher is used in primary crushing station. It can crush iron ore into small sizes. Thus, these small iron ore can enter into the iron ore mill such as ball mill for grinding.
Hammer crushers are widely used in small quarries with small capacities. That's because in such situation, the cost and the difficulty of changing and maintaining worn hammers are more acceptable to the quarry owners. However, once the quarry owners want to enhance the capacity to above 50-60t/h by one crushing plant, hammer crushers are no longer suitable. Using hammer crusher to do a big crushing work will lead to a passive situation of high consuming cost and frequent maintenance.
Cone crusher is the most common fine crusher, and usually used as final crushing machine. It has four types: spring cone crusher, CS cne crusher, hydraulic cone crusher, hcs90 cone crusher. Every cone crusher has their different applications.
Iron ore crushing plantAlmost all of the iron ore that is mined is used for making steel. So we need the extraction of a pure metal from its ore. The extract the metal from ores, several physical and chemical methods are used. The method used depending upon chemical properties and nature of the ore from which it is to be extracted. It involves four main steps:
In order to make the size of iron ore materials as fine as possible before entering into milling machine, the crusher must have an excellent fine crushing capability to reduce iron ore size. To achieve this crushing effect, two grades of jaw crushers and one fine crusher (high thin breaker machine) are applied in the crushing process. Two types of jaw crushers are coarse and fine jaw crushers. Tertiary fine crushing machine is the key of the whole production line.
Iron Ore crusher supplierHongxing is a iron ore manufacturer in Chian, and supplies rock crushers and grinding mills for ore beneficiation such as iron ore crusher, copper ore crusher, manganese ore crusher. Hongxing provides iron ore mining equipments in Australia, Brazil, India, Canada, USA, Ukraine, Liberia, Russia, Sweden, France, South Africa and other countries.
As the professional manufacturer of complete sets of mining machinery, such as rotary kiln,China mobile crusher,flotation machine,China spiral classifier, Henan Hongxing is always doing the best in products and service.
Iron is found in the world's oldest and most widely used, is the largest amount metal, the metal consumption of about 95% of total consumption.Iron ore is mainly used for iron and steel industry, smelting iron and steel according tothe different carbon content.The so-called iron ore deposits is the main target of industrial development and utilization.Iron ore beneficiation plant is generally divided into several stages, crushing, grinding, classification and separating. The current iron ores beneficiation plant generally through the crusher crushed the raw ore, and then into the ball mill smashed through the gravity separation, flotation , extracted from the concentrate and tailings, and through chemical methods, and iron ore beneficiation products eventually become finished products.
Raw iron ores are crushed by jaw crusher, then get a reasonable degree of fineness iron ore. These relatively small iron ore particles enter ball mill for grinding through the elevator and vibrating feeder. After ball mill grinding, the milled ore gets the next procedure: classification. Because of different proportion of solid particles in the liquid precipitation at different speeds of the principle, spiral classifier clean and grade the iron ore mixture. When the iron ore mixture which has been cleaned and classified get through magnetic separator, the magnetic material of iron ore mixture will be separated by magnetic and mechanical force. Then these iron ore particles are into flotation separator. Depending on the mineral characteristics with different drugs, making the iron ore and other substances to be separated. These semi-finished products should be dried by dryer then the iron come into being.