Fertilizer granulators are the machines used in fertilizer manufacturing factory. They are suitable for making organic and compound fertilizer materials into specific fertilizer granules. In SX professional fertilizer granulator factory, we have 7 kinds of efficient fertilizer granulating machines: new type organic fertilizer granulator, rotary drum granulator, disk granulator, two-in-one type granulator, flat die granulator, double roller extrusion granulator and polishing machine. No matter you want to make organic fertilizer or compound fertilizer; large scale or small scale, you can always choose the appropriate one. The following is detailed introduction about them.
By this kind of granulator, fertilizer materials rolling to balls with the high speed rotating drum. It is suitable for large scale organic fertilizer granulating industry. To help you achieve mass fertilizer production, we adopt open-end design, which can feed in materials and discharge pellets at the same time. Whats more, compared to the traditional rotating drum granulator, we use special rubber lining and acid-proof stainless steel lining for reducing fertilizer sticking on the inner drum wall.
To make the granulator runs more stably, we use medium carbon steel plates and channels to strengthen the quality of bracket. The bracket has great hardness to support these granulators work smoothly and greatly improves their working life.
New type organic fertilizer granulating machine is also called stirring tooth granulator. Although it looks very similar to rotary drum granulator, in fact, it has many stirring teeth in the drum. When working, the stirring teeth rotating continuously to make fertilizer materials into fine granules. For producing different size granules, you can adjust the speed of the rotor. Fasten the rotating speed of the rotor, you will get small fertilizer balls. On the contrary, reduce the speed, you will get large pellets.
Highlight of this granulator is that we design sight window and air holes. The sight window helps you observe the granulating process, simplify cleaning and maintenance of stirring teeth. The air holes can prevent moisture loss due to excessive temperature of fertilizer materials. If the moisture of fertilizer is low, you can also add some water into the granulator through these holes.
Its our new designed efficient fertilizer granulator: we combine the rotating drum granulator and stirring teeth granulator together. When it working, the drum and inner stirring teeth rotate at the same time. Materials can be granulated fast with beautiful appearance and fine hardness. This granulator has higher capacity, granulating rate and consumes lower power. As for the materials, it can not only granulate organic materials, but also make compound fertilizer granules. Since its large capacity, its really suitable for large scale fertilizer producing plant.
The working part of disk granulator is a pelleting pan. When granulating, the disk rotating at an adjustable speed, materials rolling and balling in it. When the pellet size reaches predetermined value, granulated fertilizer pouring out from the disk. Granulating rate of this granulator is higher than 93%. For different scale granulating needs, large,medium or small, we design 12 models. You can choose the suitable one for your organic fertilizer making factory.
Like other granulators, we also innovated the disc granulator. To keep the moisture of the materials, we design spray system for it. When the moisture reduces, the spray system can add water evenly to the materials. For making it easy to clean the pelletizing disk, we equip scraper with the granulator. It can scrape the sticking fertilizer on the disk when granulating, which greatly improve the granulating rate and save your time of cleaning the machine.
This machine actually is an auxiliary equipment of the fertilizer production line. It can make granular fertilizers more uniform and rounder. Like pan granulator, its working part is also the pelleting disc. But it has two or more horizontal discs, and the disk granulator just has one inclined disc. More discs the polishing machine has, rounder the granules will be.
As a fertilizer manufacturer, the polishing machine is a necessary machine for you. It can make your fertilizers more beautiful appearance, improve their competitiveness and bring you higher incomes from selling fertilizer.
This type of granulating equipment is the best-selling pressing type fertilizer granulator. It makes fertilizer granules by the extruding of two roller sheets. Shapes of the granules depends on the ball socket on the roller sheets. Mention this, there are 7 shapes can be your choices: pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape and square bar shape. And the diameter of granules can be 4-10mm.
Because of compact structure, its especially suitable for small scale compound fertilizer manufacturing plant. Whats need to be concentrated on is that the moisture content of raw materials needs to be under 15%. So, when finished granulating, the fertilizer granules dont need to dry, which can reduce your cost of drying machine.
Adopts extruding ways to make fertilizer granules, flat die granulating machine is very similar with double roller granulator. But it makes pellets by the extruding of rollers and molds, not two rollers. And the pellets it makes are columnar.
The fertilizer granules made by this granulator have smooth surface, moderate hardness, and can well maintain the internal nutrients during processing. The size of granules can be 4-8mm. Because of the low moisture of its suitable materials, even in rainy areas, the fertilizer granules produced by flat die granulator can remain undisturbed and keep fertilizer effect well.
There are two frequently-used methods in fertilizer making plant: wet granulation and dry granulation. The fertilizer granulators mentioned above also adopt these two methods. Next is the detailed information about them.
For the fertilizer materials with about 20%-40% moisture content, wet granulation method is the most suitable way to make them into fertilizer balls. As for the wet granulation equipment, the appropriate ones mentioned above are rotary drum granulator, stirring tooth granulator, two-in-one granulator and pan granulator. They are almost suitable for all scales compound and organic fertilizer factories. If you want to customize special one, we can also meet your requirements.
Dry granulation method is suitable for pelleting fertilizer materials with moisture content about 10%. Making fertilizer granules by this way can save the drying step of the whole fertilizer production line. The process will be more efficient. But you need to focus on the moisture avoid over drying in granulation process. Machines used for dry granulation are double roller extrusion granulator and flat die granulator. As mentioned above, they make granules by extruding. Unlike wet granulation machines, these two granulators are just suitable for small capacity fertilizer granulating. But they consume lower energy and can reduce the cost of drying process.
Pan granulation process is a key fertilizer production process, by using disc granulator. To make granular fertilizer, there are different types of fertilizer granulators for your fertilizer business, such as rotary drum granulators, roller compound fertilizer pelletizers, and pan granulators, etc. All of them are available in SEEC, however, the pan granulation fertilizer processing equipment is the most cost-effective one. Whether you want to make organic granular fertilizer or compound pellet fertilizer, the pan type granulation machine can meet your requirements. How does this simple disc machine make pellets? And in the pan pelleting process, what things should you specially focus on for making fertilizer granules efficiently? The following details in granulating process with pan pelletizer just for your reference.
As mentioned above, the powdery raw materials are uniformly fed into the feeding bin and uniformly fed into the disk granulator. According to the moisture situation of the material, the material surface is sprayed on the disk by the automatic water sprinkler of the disc granulator, so that the powdery material can reach the reasonable humidity. The powder uses the centrifugal force of the rotating disc and the friction force of the disc to produce axial rolling. During the rolling process, powder and particles are kneaded and squeezed. Due to the remarkable grading ability of the disc granulator, large particles float on it and are discharged continuously from the lower part of the plate granulator. Then you can get the organic fertilizer particles with larger water content.
In SEEC fertilizer pelletizer factory, there are many pan pelletizers provided by us. Such as mini disk granulator, large-scale disc granulator, organic fertilizer pan granulator machine, compound fertilizer disk pelletizer, npk fertilizer pan pelletizer, etc.
Mini disk granulators are hot sale in our fertilizer pelletizer factory. If your budget is limited, you can choose our small-scale disk granulator to produce fertilizer particles. That is one of the reasons why our customers choose our small-scale pellet making machine. In addition, some of our customers have a small poultry farm or small fertilizer plant, they choose our mini disk granulator.
In addition to the mini disk granulator, SEEC also has large-scale disc granulator for your fertilizer plant. By using large-scale disc granulator, you will get 4t-6t fertilizer pellets in an hour. If you want a high output fertilizer granulator, SEEC large-scale disc granulator will meet your requirements.
Organic fertilizer pan granulator also is our hot sale products. The reason why our customers choose our organic fertilizer pan granulator machine is our organic fertilizer pan granulator machine can handle various organic fertilizer raw material. Such as, chicken manure, cow manure, horse poop, horse dung, seaweed fertilizer, etc. Therefore, no matter what organic fertilizer material you have, this kind of organic fertilizer pellet making machine will meet your needs.
In addition, SEEC compound fertilizer plate granulator is also the choice of many customers in the field of compound fertilizer production. Our customer bought a compound fertilizer disk pan granulator for making bentonite fertilizer particles and npk fertilizer pellets in January 2019. And they got the high hardness fertilizer pellets by using our disc granulator. In addition, you can also get the compound fertilizer pellets by using npk compound fertilizer granulation equipment.
To be honest, there are many disc granulators in fertilizer pelletizer machinery. So choosing a suitable pan granulator became a problem. What kind of granulator should you choose for your different pan granulating processes? Its better to know the disk pelletizers specifications.
If you have a small fertilizer plant or small poultry farm, the diameter of disk granulator shall be 500 mm or 600mm. That is the mini pan pelletizer in our fertilizer machinery. At the same time, the small pelletizer has low power consumption. Edge height is 200mm and 280mm. And the capacity of the pan pelletizer is 0.02-0.1t/h.
On the contrary, SEEC also has the disc granulator with the diameter of 3600 to meet your demands. The edge height of this disk granulator is 450mm. With the help of this specification of pan granulator, you will get the 4t-6t fertilizer in an hour.
Except this two plate granulators, SEEC has other model of pan granulators for your different requirements. We can customize different kinds of pan granulators for you. And we have a pleasant cooperation. If you want to know more information and also want to customize plate pellet making machine from us, feel free to contact us.
SEEC not only can produce conventional pan granulator, but also can produce the disc granulator according your special needs. In March 2019, we sold the pan pelletizer to a fertilizer plant in the Philippines. The customer from Philippines want to get the pan granulator with a large output. Furthermore, they also hoped the color of the pan granulator is silver. According to their personal requirements, our designer made a unique disk granulator for our customer. In addition, we also have customized disk granulator for our customers from India and Australia. When they got the customized pan granulator, all of them felt satisfied. Thus, if you have some special requirements about the disc pellet mill, you can contact with our sales. We will try our best to solve your problems.
Solid-liquid separator ensures proper moisture content for material granulating. The water content of raw materials is one of the main factors to affect the success rate and quality of granulation. If the water content is too low, the difficulty coefficient of granulation will increase. If the water content is too high, the viscosity of the raw material will increase, the diameter of the particles will be too large. And it will increase the difficulty of drying. Therefore, the water content of raw materials should be moderate. According to the data, the water content of raw materials for disc granulation should be between 25% and 30%. With the help of SEEC solid-liquid separator, the moisture of raw material will between 25% and 30%.
These problem only exist the livestock dung and poultry manure raw material. if you want to make compound fertilizer pellets by using npk compound fertilizer pellets making machine, you will not have this trouble.
Fertilizer crusher is used to improve the efficiency of fertilizer granulation. When the diameter of the material is small, it is easier to granulate. Organic fertilizer raw materials and compound fertilizer raw materials should also follow this principle. Therefore, the raw materials need to be crushed by a fertilizer crusher before granulation. In the pan granulation process, you should also pay attention to it.
As mentioned above, in SEEC fertilizer machinery plant, we have many different disc pan granulators. And different disc pelletizers have different rotary speed. According to the pan disk granulator fertilizer rotasyon speed test. The disk granulator with low rotary speed has high production capacity and large power consumption. On the contrary, the disc granulator with high rotary speed has low production capacity, and it will consume less electricity. If you have a fertilizer granulation plant, our pan granulator can help you a lot. If you want to know the details about our plate granulator, you can send an email to us. We will give you the concrete data. Then you can choose the suitable pan pelletizer according to your requirements.
Zhengzhou Shunxin Engineering Equipment Co., Ltd. mainly produces fertilizer equipment. The company is an environmental protection high-tech enterprise specializing in researching and manufacturing organic fertilizer and compound fertilizer equipment. The company was founded in 2005. The factory is located in Xingyang, Zhengzhou, with an area of 60 acres and a standardized heavy industrial factory building of 40,000 square meters. At the same time, it has introduced internationally advanced large and medium-sized gold processing equipment, including 10 machining centers and 3 laser cutting machines, with a total of more than 80 various types of equipment. Chinas own import and export enterprise, Zhengzhou Organic Fertilizer Equipment Engineering R & D Center. It provides a strong guarantee for the product quality and development of the enterprise.After many years of reform and development, Shunxin Machinery has obtained numerous honors.
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