manganese sulfate production process

production of electrolytic manganese from sulfate solutions | springerlink

production of electrolytic manganese from sulfate solutions | springerlink

A study was carried out on the effectiveness of sulfuric acid leaching of hot calcine, obtained as a result of reductive roasting of the manganese ore from Karamola deposit. Experimental parameters, such as temperature, time, pulp ratio (ratio of Liquid to Solid) and concentration of acid were studied. Optimum parameters of manganese-electrolysis-process were also found.

Tolymbekov, M.ZH., Sostoyaniye margantsevoy bazy Kazakhstana i puti razvitiya, in Fiziko-khimicheskiye i tekhnologicheskiye voprosy metallurgicheskogo proizvodstva Kazakhstana: Sb. Nauchn. Tr. KHMI, Tolymbekov, M.ZH. and Svyatov, B.A., Eds., Almaty, 2002, vol. 30, p. 92.

Zharmenov, A.A., Homjakov, A.P., Romanov, G.A., Tabylganova, A.N., Mahanbetov, A.B., Malahov, V.A., Sharipov, R.H., and Dagubaeva, A.D., Poluchenie metallicheskogo marganca iz rud mestorozhdenija Karamola jelektrolizom sulfatnyh rastvorov, J. Promyshlennost Kazahstana, 2013, vol. 5, no. 80, pp. 8388.

Fedotyev, N.I., Alabyshev, A.F., Roginyan, A.L., Vyacheslavov, M., Zhivotinskiy, P.B., and Galnbek, A.A., Prikladnaya Elektrokhimiya, Leningrad: Gosudarstv. Nauchno-Tekhn. Izd. Khimicheskoy Literatury, 1962, pp. 116118.

Mahanbetov, A.B., Sharipov, R.H., and Syrymbaev, K.E., Poluchenie marganca iz sulfatnyh rastvorov pererabotki rud mestorozhdenija Karamola jelektrolizom, Proc. Conf. on Materialy Mezhdunarodnoj NauchnoPrakticheskoj, 2013, pp. 251252.

Agladze, G., Gogishvili, N., Koiava, N., and Zaridze, I., Experimental study of electrolytic metallic manganese and electrolytic manganese dioxide simultaneous electrosynthesis in MA-40 anion-exchange membrane reactor, Bulletin of the Georgian National Academy of Sciences, Chemical Technology, 2004, vol. 2, no. 4, pp. 8991.

Makhanbetov, A., Zharmenov, A., Bayeshov, A. et al. Production of electrolytic manganese from sulfate solutions. Russ. J. Non-ferrous Metals 56, 606610 (2015). https://doi.org/10.3103/S1067821215060061

preparation of electronic grade manganese sulfate from leaching solution of ferromanganese slag - sciencedirect

preparation of electronic grade manganese sulfate from leaching solution of ferromanganese slag - sciencedirect

Preparation of electronic grade manganese sulfate from ferromanganese slag, including grinding, leaching and purification, was studied. The impurities, such as Fe3+, Al3+, Ca2+, Mg2+, heavy metal ions and Na+, K+, were removed from leaching solution by neutralized-hydrolysis, fluorination precipitation, sulfuration precipitation and re-crystallization. Effects of pH of reaction, temperature and dosage of the different additives on removal rates of the metallic ions in leaching solution were investigated, and the suitable temperature, pH and the added amount of precipitating agent were obtained. The prepared manganese sulfate product, of which the mass fractions of Ca2+, Mg2+, Na+, K+ are all smaller than 0.005%, the mass fractions of Fe3+, Al3+ and heavy metal ions are smaller than 0.001%, and the mass fraction of Mn2+ is greater than 32%, can meet the demand of anode materials of lithium-ion batteries.

sulfate formation is dominated by manganese-catalyzed oxidation of so 2 on aerosol surfaces during haze events | nature communications

sulfate formation is dominated by manganese-catalyzed oxidation of so 2 on aerosol surfaces during haze events | nature communications

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The formation mechanism of aerosol sulfate during wintertime haze events in China is still largely unknown. As companions, SO2 and transition metals are mainly emitted from coal combustion. Here, we argue that the transition metal-catalyzed oxidation of SO2 on aerosol surfaces could be the dominant sulfate formation pathway and investigate this hypothesis by integrating chamber experiments, numerical simulations and in-field observations. Our analysis shows that the contribution of the manganese-catalyzed oxidation of SO2 on aerosol surfaces is approximately one to two orders of magnitude larger than previously known routes, and contributes 69.2%5.0% of the particulate sulfur production during haze events. This formation pathway could explain the missing source of sulfate and improve the understanding of atmospheric chemistry and climate change.

As an important component of fine particulate matter (PM2.5), sulfate exerts a significant influence on the Earths climate system, air quality, and public health1,2,3. In recent years, severe haze episodes characterized by high sulfate concentrations have occurred frequently in northern China4. Hourly sulfate concentrations typically exceed 100g/m3 during wintertime haze events5. Traditionally, sulfate formation mechanisms primarily include the gas phase oxidation of SO2 by OH radicals and the aqueous oxidation of S(IV) by H2O2, O3, organic peroxides, and O2 catalyzed by transition metal ions (TMIs), e.g., Fe(III) and Mn(II), in cloud/fog water droplets6. The large gap between observed and simulated sulfate concentrations during haze events, however, indicates the existence of unknown pathways for sulfate production5,7.

Recently, several chemical mechanisms for sulfate production have been proposed and highlighted, mainly occurring in the aerosol liquid water. Cheng et al.8 suggested that the S(IV) could be oxidized by NO2 in aerosol water, and Liu et al.9 proposed that the oxidation of S(IV) by H2O2 in aerosol water considering the ionic strength effect could be an important pathway. Besides, Song et al.10 suggested that the hydroxymethanesulfonate (HMS) produced from the reaction of S(IV) with HCHO in aerosol water may explain the observed high levels of particulate sulfur.

Constrains exist in the above aqueous reaction routes, however. First, the aerosol water content (AWC) usually ranges from tens to hundreds of micrograms per cubic meter in heavy hazes, which is still multiple orders of magnitude less than the cloud water content (0.053gm3)6. The space for aqueous reactions is too small to produce sulfate. Second, the aerosol water is often more acidic, with pH values ranging from ~4 to 5 in heavy hazes11,12,13, which limits the dissolution of SO2. Third, these reactions consume a large amount of photochemical oxidants when generating sulfate, but the oxidant amounts are not always sufficient in heavy hazes14,15.

Xue et al.16 and Wang et al.17 suggested that reactions in cloud/fog water might contribute significantly to sulfate production. However, fog does not occur in most haze events18,19. Additionally, haze events often occur during stagnant weather conditions with stable stratification and weak turbulent diffusion20,21. Consequently, it is difficult to transport near surface precursors upward to high altitudes, and the sulfate generated in high-altitude clouds is also difficult to transport downward to the near surface. Therefore, in-cloud reactions could not account for sulfate formation during haze events. Indeed, numerical simulations have not indicated that the aqueous oxidation in cloud/fog water is an important pathway during haze events5,7.

China is the country with the worlds largest coal consumption, averaging approximately three billion tons of coal annually in recent years22, and contributing nearly 80% of the national SO2 emission23. As companion emitters, atmospheric heavy metals (including TMIs) from coal combustion are present in much higher concentrations in northern China than in developed countries24,25,26. Traditionally, S(IV) could be oxidized by TMIs in cloud/fog water27,28.

In this work, we show that the manganese-catalyzed oxidation of SO2 on aerosol surfaces dominates sulfate formation during haze events. The mechanism is identified via chamber experiments, and the sulfate formation rate of this mechanism is approximately one to two orders of magnitude larger than previously known routes. In-field observations show similar temporal variations, size distributions and internal mixing state of Mn and sulfate. Furthermore, chemical transport model simulations show that the manganese-catalyzed oxidation of SO2 on aerosol surfaces dominates sulfate formation and contributes 92.53.9% of the sulfate (69.25.0% of the particulate sulfur) production during haze events.

The SO2 oxidation experiments were performed in a temperature and humidity-controlled chamber, which is described in detail in the Methods section (Supplementary Fig.1)29. Size-selected particles (ammonium sulfate or sodium chloride) with different aerosol phase concentrations of Mn2+ were added to the chamber along with various mixing ratios of SO2 and NH3. The rapid growth of both particle mass concentration and diameter were observed in the presence of Mn2+ at 298K (Fig.1a), especially with sodium chloride seed particles. There was no apparent sulfate formation in the absence of any one of these factors, however, including O2, aerosol phase Mn2+, and aerosol liquid water (Supplementary Fig.2). In addition, this reaction was found to be inhibited by more acidic seed particles (ammonium sulfate) and a lower concentration of NH3, suggesting that pH could be another critical factor for sulfate formation. The calculated sulfate formation rate ranged from 14.1 to 24.5gm3h1, while the mean diameter of seed particles could increase from ~60 to 82105nm within 50min. This phenomenon could not be explained by the Mn2+ aqueous catalysis pathway based on model calculation, even without considering the ionic strength inhibition effect (Fig.1a). The sulfate formation rate via the aqueous route is approximately several orders of magnitude lower than the observed formation rate6. Harris et al.30 also detected an unexpected rapid SO2 oxidation rate in a dust leachate, which contained a mixture of TMI (Fe, Ti, Mn, and Cr) rather than the iron-only catalytic pathway. In our study, compared to the Mn-catalytic reaction, there was no noticeable sulfate formation observed through the Fe-catalytic pathway in the chamber experiment (Supplementary Fig.3), and the reaction rate of the FeMn-catalytic reaction did not show any synergism enhancement effect. This evidence indicated that the role of individual TMIs or their composite effect to sulfate formation need further reinvestigation under close to real atmosphere conditions. The heterogeneous reaction on the aerosol surface probably plays a vital role in this process.

a Mass concentration and mean diameter growth of NaCl and (NH4)2SO4 seed particles via the Mn-catalytic reaction at 298K. In the NaCl experiment (open orange circles), the initial Mn2+ concentration was 49.7ngm3, the SO2 mixing ratio was 116 ppbv, and the NH3 mixing ratio was 84 ppbv under 80% relative humidity (RH). For the (NH4)2SO4 experiment, the initial Mn concentration was 450.4ngm3 (solid blue circles) or 225.4ngm3 (solid green circles), and the SO2 and NH3 mixing ratios were the same as those of the NaCl experiment under 89% RH. The dotted and dashed blue lines depict the particle mass concentrations calculated by the Mn-catalytic aqueous phase reaction with and without considering the ionic strength effect. The initial conditions were the same as those of the solid blue circles. b Dependence of sulfate formation rate (r) on Mn (excluding impacts of SO2 mixing ratios and surface area concentration (A), open red circles) and SO2 mixing ratios (excluding impacts of Mn concentration and surface area concentration, open blue circles). Error bars represent standard deviation. c TEM and mapping images of particles collected from the chamber experiments.

To further evaluate the role of SO2 and Mn2+, chamber experiments were carried out with different concentrations of Mn2+ and SO2 under similar relative humidity (RH) and NH3 conditions. As shown in Fig.1b, the measured sulfate formation rates varied linearly with the concentrations of Mn2+ and SO2, suggesting the first-order reaction of both SO2 and Mn2+. A transmission electron microscopy energy-dispersive X-ray spectroscopy (TEM-EDX) was utilized to analyze the single-particle morphology and chemical composition at the micro-level (Fig.1c). Most of the particles containing Mn generated a much larger size (a minimum of 100nm) during chamber reactions (Supplementary Table1) compared to the initial produced seed particle size (50nm). N and S elements observed at the same location indicated the formation of ammonium sulfate. The particle morphology and elemental distributions of S, Mn, and N confirmed that ammonia sulfate formation was present Mn-catalytic reaction.

In the Mn2+ catalytic aqueous phase reaction, Tursic et al.31 found that substituting NaCl for NaNO3 as the seed material could lead to a faster reaction under acidic (pH=3) and dark conditions due to the formation of Cl2 radical ions. Moreover, Harris et al.32 found that SO2 was rapidly oxidized on the NaOCl aerosol which produced HOCl in solution. To examine whether the simultaneous presence of Mn2+, O2, and Cl in aerosol liquid water would facilitate HOCl formation, chamber experiments were also conducted under the NaNO3 seed condition. As depicted in Supplementary Fig.4, there was no clear reaction rate decrease in the NaNO3 seed reaction.

The sulfate formation route via the Mn-catalytic reaction pathway that was found in the chamber experiments should be distinguished from the traditional aqueous routes. Therefore, in situ chemical composition measurements in single droplets using a confocal Raman microscope were performed to further evaluate this mechanism (Supplementary Fig.5). Supplementary Fig.7 presents the Raman spectrum changes of the ammonium chloride and manganese chloride mixture in a droplet exposing to SO2 and zero air, in which a noticeable increase in the peak intensity of sulfate was observed with increasing exposure time. As depicted in Fig.2, parallel experiments were performed on droplets with diameters ranging from 5 to 50m. The sulfate peak area ratio A(SO42)/A(H2O) with standard solution calibration, representing the sulfate content of these three sets of experiments, exhibited a distinct increasing trend. The sulfate production rate increased with decreasing droplet diameter, revealing that the reaction rates were correlated with the surface-area-to-volume ratio, consistent with the heterogeneous reaction process33. These results verified the important role of the aerosol surface in sulfate formation during the chamber experiments.

Relationships between sulfate area ratio and droplet diameter, as well as 50 optical microscope images of droplets. A represents Raman peak area, and d represents diameter. All of these experiments were performed at 298K, 85% relative humidity (RH), and 327 ppbv SO2.

The chamber experiments were carried out in a wide range of temperatures, from 298 to 278K to study the temperature dependence of sulfate production rates. As illustrated in Fig.3a, in high RH (>84%) conditions, the sulfate production rate decreased with decreasing temperature. This phenomenon is consistent with an exothermic reaction. The sulfate formation reaction would tend to acidify the aerosols, and NH3 would inhibit the hydrolysis of ammonium, thus influencing the H+ concentration in the aerosol phase. Consequently, the sulfate production rate was negatively correlated with H+ concentration which was fitted in the form f(H+), as shown in Fig.3a and Eq. (5) (Method section). The pH was calculated using the Extended Aerosol Inorganics Model IV34. We further investigated the influences of ionic strength on sulfate formation at 298K (Fig.3b). Unlike the restraints of TMI-catalyzed aqueous phase reactions under high ionic strength condition9,35, there was no apparent decrease with increasing ionic strength, contrast to the ionion aqueous phase reaction mechanism. Meanwhile, under low-temperature conditions (278 and 283K), accelerated sulfate formation rates were observed when the RH was lower than 84% and 82%, respectively. The enhancement factors were ~10.01.5 (278K) and 10.60.11 (283K) when the aerosol ionic strength exceeded 14.2 and 15.3moll1, respectively. These thresholds were positively correlated with temperature, and the sulfate formation enhancement factors were similar (Fig.3b). In addition, the experimental investigation of the NO2 and O3 pathways under low-temperature and high-ionic strength conditions revealed no apparent formation of sulfate (Supplementary Fig.8). The sulfate formation rate was no more than the room temperature aqueous phase reaction rate, and the ionic strength effect on the NO2 pathway was almost negligible.

a Temperature effect on the reaction, sulfate formation rate (r) excluding impacts of Mn2+ concentration, SO2 mixing ratio and particle surface area concentration (A) (see Eqs. (4) and (5)) is shown on the y-axis and the concentration of H+ is shown on the x-axis. The blue, violet, and red symbols indicate the experiments conducted at 298, 288, and 278K, respectively. All of the experiments at 278K were conducted in >84% relative humidity (RH) conditions, while the experiments at 288 and 298K were conducted in >80% RH. b Ionic strength effect on the reaction; the light blue shaded area indicates RH ranging from 82 to 84%; the blue shaded area indicates RH<82%. Error bars represent standard deviation.

Schematically, SO2 is firstly absorbed at the surface layer of droplets containing dissolved Mn2+ and seed species (ammonium sulfate or sodium chloride in this work). Then, the Mn-catalytic reaction rapidly occurred at the surface layer, and the formed sulfate is finally dispersed throughout the liquid phase (Fig.4). In these reactions, Mn(III) is the intermediate product that could oxidize S(IV). Due to the high value of the hydrolysis equilibrium constant of Mn3+, Mn(III) mainly exists in the forms of Mn(OH)2 and Mn(OH)2, and their concentrations are correlated with aerosol phase acidity and Mn(II) concentration. Under high ionic strength conditions, high electrolyte concentrations may accelerate the reaction rate in ionneutral molecular reactions by forming an association or ion pair as a new activation center36. The energy barrier of these intermediate products might be influenced by temperature changes, leading to a temperature-related enhancement effect of the ionic strength threshold.

The Mn-catalyzed aqueous phase oxidation of S(IV) has been extensively investigated and the critical oxidation process is the reaction between Mn(III) and hydrogen sulfite or its complex with Mn(II). Then SO3 radicals can react with dissolved O2 to generate SO5 radicals, which can oxidize Mn(II) to regenerate Mn(III), and the rate of the reaction is independent of the oxygen concentration6. The bulk manganese catalytic reaction is the ionion reaction, in which rate constant decreases dramatically with increasing ionic strength, influenced by the primary kinetic salt effect36. The enhanced reaction rate for Mn-catalytic reaction on the aerosol surface compared to aqueous reaction is mainly attributed to several differences: the difference between the ionneutral molecule and ionion reactions, which perform differently under high ionic strength; the different reaction space; and the surface of the aerosol and bulk solution. The AWC is scarce compared with cloud water content, and the low pH values limit the solubility of SO2. The surface-area-to-volume ratio increases with the decreasing of the aerosol diameter, making the chemistry on the surface more important than in the bulk phase. Furthermore, Yan et al.37 and Zhang et al.38 found that reaction occurring in microdroplets obtained a higher rate than the same reaction in bulk solution. Hung et al.39 proposed sulfate formation in the reaction of sulfurous acid microdroplet and oxygen, without additional oxidants, and the finding of spontaneously H2O2 production in the atomized bulk water microdroplets by Lee et al.40 may shed light on this phenomenon. These findings demonstrated that there may be a massive gap in the reaction rate between airliquid interface and bulk solution, and the mechanism of airliquid interface rate enhancement effect may differ greatly in a distinct reaction system.

The experimental results revealed that the sulfate formation rate was correlated with aerosol acidity, Mn2+ concentration, and SO2 concentration. Therefore, sulfate formation in units of gm3min1 of the Mn-catalytic reaction on the aerosol surface could be denoted as:

where k is the rate constant, f(H+) is the function of H+, f(T) is the function of temperature, f(I) is the enhancement factor of ionic strength, [Mn2+] is the Mn2+ concentration, [SO2(g)] is the SO2 concentration in the gas phase, and A represents the particle surface area concentration (details are provided in the Methods section).

Six long-lasting haze episodes occurred over the North China Plain (NCP) during January 2015 and December 2016 (Methods section). Approximately 90% of the days during these haze episodes were accompanied by temperature inversions, which were primarily surface-based with inversion layers extending from the surface to heights of 5001000m (Supplementary Fig.9). Temperature inversions lower the vertical transfer of momentum, heat, and moisture, resulting in high humidity and weak winds41,42. The average RH during these haze episodes was 6523% and the wind speeds were generally <3ms1. The stagnant conditions during haze episodes not only concentrate primary pollutants near the surface, but also favor the heterogeneous formation of secondary aerosols43.

Several in-field observations were conducted to build a relationship between the proposed pathway and haze episodes. As shown in Supplementary Fig.10, we analyzed the correlation between Mn and sulfate concentration in the Northern China Plain (Baoding, Tianjin, Beijing, Tangshan, Dezhou, and Xinxiang) from Dec 1st to 22nd, 2016. The concentration of Mn was within the range of 21.391.9, 14.1105.6, 14.5107.6, 20.4327.0, 31.392.7, and 29.1123.6ngm3, respectively. In all sampling sites, mass concentration of Mn showed a similar variation trend as that of sulfate, with the exception of a small part of the sulfate rise and drop. Furthermore, we conducted water-soluble Mn concentration in the NCP during winter. Compared with total Mn, water-soluble Mn precisely tracked all of the sulfate variation trends in the observation period (Fig.5). Since these results were consistent with our prior experiments, they provided solid evidence that dissolved Mn played a key role in sulfate formation. The size distribution of Mn and sulfate content sampled in wintertime Beijing in 2013, 2014, and 2016 showed a similar variation trend in accumulation mode particles during different polluted periods (Supplementary Fig.11), implying that the formation process of sulfate could be related closely to Mn. Also, we found the presence of Mn in Fe-rich particle of the mixture of Fe-rich and S-rich particle collected in wintertime Beijing and measured by TEM-EDX (Supplementary Fig.12), although the detection limit of EDX restricted the detection of trace Mn in the S-rich part. Fe detected in the S-rich part could also indicate the existence of dissolved metal in sulfate because the solubility of Mn was greater than Fe in AWC. The TEM and element maps of samples collected in NCP (Shijiazhuang) showed that Fe and Mn were surrounded by S (Supplementary Fig.13), indicating sulfate formation occurs with the particle containing Fe and Mn. Moreover, Mn appeared to be dispersed in the particle, which proved that Mn and sulfate were internally mixed, indicating that the formation of sulfate could happened with Mn. Using ambient PM2.5 chemical component data and positive matrix factorization method44, source apportionment results showed that more than 80% Mn were emitted from coal combustion during haze events (Supplementary Fig.14).

The three haze episodes in December 2016 were selected for further detailed analysis. The observed daily mean SO42 concentration was 3117g/m3. The Weather Research and Forecasting model coupled with Chemistry (WRF-Chem) was used to investigate the sulfate formation mechanism (Methods section). Similar to the results of previous studies5,7, the traditional pathways (gas phase and in-cloud oxidation) only explained 10% of the sulfate in the regional model (Experiment I) (Fig.6a, d). We discovered that the Mn-catalytic reaction on aerosol surfaces (Experiment II) significantly improved sulfate simulation on the regional scale (Fig.6b). The gap of SO42 values between Experiment I and observations was reduce considerably in Experiment II (NMB=2.8%) (Fig.6d). Similar results were also found for the three haze episodes in January 2015 (Supplementary Fig.15). The simulated concentrations of other inorganic constituents in PM2.5 (NO3, NH4+, Fe, and Mn; Supplementary Figs.16 and 17) and gaseous species (SO2, O3, and NO2; Supplementary Fig.18) were also comparable with observations (Methods section).

a Spatial distributions of WRF-Chem simulated sulfate concentrations in Experiment I during the three haze episodes in December 2016. b Same as a but for Experiment II. c Same as a but for Experiment III. d Comparison of the observed and WRF-Chem simulated sulfate concentrations during the three haze episodes in December 2016 at six sites, the locations of which are indicated by black dots in a. Error bars represent standard deviation. e Composition of particulate sulfur and contributions of different sulfate formation pathways to sulfate production during the six haze episodes in January 2015 and December 2016, including Mn-catalyzed oxidation of SO2 on aerosol surfaces (Mn_AS), reaction of S(IV) with H2O2 in aerosol water(H2O2_AW), gas phase oxidation (Gas phase), and other sulfate formation pathways (Others, including in-cloud oxidation and reactions of S(IV) with O3, NO2, and O2 catalyzed by TMIs in aerosol water). The contributions of each sulfate formation route were spatially averaged over the region with sulfate concentration >20g/m3. Maps were created by the authors using NCAR Command Language software Version 6.6.271.

The Mn-catalytic reaction was supported by the high concentrations of SO2, Mn, and aerosol surface area. The modeled aerosol surface area concentration was >10cm2m3 over the NCP, providing ample spaces for the surface reaction (Supplementary Fig.19a). In addition, the high concentrations of SO2 (8161g/m3) and Mn (9049ng/m3) provided abundant reactants and catalysts for the reaction. It should be noted that only the dissolved Mn(II) in the liquid phase of deliquesced aerosols played a catalytic role. The high RH during the haze episodes was beneficial to the deliquescence of aerosols, and the mean AWC reached as much as 50g/m3 over the NCP (Supplementary Fig.19b). Moreover, the aerosol pH over the NCP ranged from 4.0 to 4.6 (Supplementary Fig.19c), which was comparable with the values found in previous studies11,12,13. The acidic deliquesced aerosols solubilized the Mn so it could then act as a catalyst45,46.

The recently highlighted sulfate formation routes were also evaluated using the WRF-Chem model in Experiment III, involving the aerosol liquid phase reaction of S(IV) with O3, H2O2, NO2, and O2 catalyzed by TMIs. The simulated sulfate concentration in Experiment III is almost equivalent to Experiment II (Fig.6c, d). Sulfate formation during haze events is dominated by the Mn-catalytic oxidation on aerosol surfaces, accounting for 92.53.9% of the sulfate production (Fig.6e). Although the reaction rate of S(IV) with H2O2 in aerosol water at high ionic strength could be much higher9, it only contributed 4.03.7% to sulfate production. The simulated regional mean H2O2 decreased from 0.7 ppb in Experiment II to 0.1 ppb in Experiment III (an 85% decrease), indicating that the limited production rate of H2O2 could not support the fast reaction of H2O2 with S(IV). Gas phase oxidation of SO2 by OH radicals is the third most important oxidation pathway, accounting for 3.20.6% of sulfate production. The contributions of aerosol liquid phase S(IV) oxidation by O3 (0.20.1%) and NO2 (0.10.1%) were minor. There were two main reasons for this. First, the reaction rate of S(IV) with O3 and NO2 was low under the aerosol pH of 4.04.6. Second, even if the rate of this reaction could support the rapid sulfate yield, it would consume an equivalent amount of O3 and NO2. In this study, the modeled O3 and NO2 concentrations matched the observations well (Supplementary Fig.18). Thus, this would not be an effective sulfate formation pathway. The TMIs-catalyzed SO2 oxidation reactions in aerosol water also contribute little to sulfate. Three schemes of Mn(II) catalyzed-, Fe(III) catalyzed-, and the synergistic Fe(III)Mn(II)-catalyzed oxidation were tested, and their contributions were 0.090.05%, 0.020.02%, and 0.050.08%, respectively. The low concentration of Fe3+ in the moderately acidic aerosol water is not conducive to the catalytic reactions of iron. In addition, the rates of the Mn(II)-catalyzed and the synergistic Fe(III)Mn(II)-catalyzed oxidation in liquid phase decreased exponentially with increasing ionic strength6,47 and were suppressed by high ionic strength in aerosol water (3050moll1; Supplementary Fig.19d).

Additionally, Song et al.10 suggested that HMS was usually misidentified as sulfate in previously observations and could contribute to the observed high particulate sulfur. In Experiment III, this mechanism was also considered as a sink of SO2. Results showed that HMS from this pathway contributed 25.07.8% (Fig.6e) to the simulated particulate sulfur, which was slightly higher than the field observations during haze episodes in winter 2014 (177%)10. If the particulate sulfur is composed of sulfate and HMS, sulfate might account for about 75% of the particulate sulfur concentration, with 92.53.9% come from the Mn-catalytic oxidation of SO2 on aerosol surfaces. Thus, the Mn-catalytic heterogeneous reaction might contribute 69.25.0% to the particulate sulfur. Consistently, stable sulfur isotope results supplied solid field observation evidence that TMI-catalytic reaction can be the dominant pathway for sulfate formation. TMIs contributed 4910% to sulfate formation in winter 2015 in Nanjing48.

The rapid production mechanism of sulfate aerosols during winter haze episodes over the NCP has been an unsolved problem for a long time. Significantly, most of the previous studies had focused on mechanisms in the aqueous phase6,8,9,10,35,49. Nevertheless, aqueous phase oxidation processes, such as oxidization by NO2, O3, H2O2, and so on, are not only limited by the availability of oxidants in the atmosphere and the solubility of SO2, but these oxidants would also be consumed at the same order of magnitude as the formation of sulfate. The Mn-catalytic redox reaction, however, could continue to form sulfate while consuming only oxygen and SO2, meaning that this reaction would occur throughout the sulfate formation process, from clean air to heavy haze events. The comparison between all known major sulfate formation routes and the discovered Mn-catalytic redox process illustrated that the Mn-catalytic heterogeneous reaction on aerosol surfaces dominates sulfate formation, and this mechanism significantly improves the model simulation on the regional scale. Identification of the Mn catalysis sulfate formation pathway provides perspectives on aerosol formation in the atmosphere, emphasizing the necessity for a comprehensive understanding of the reactions on aerosol surface, and perhaps oxidation on droplet surfaces in the cloud as well. This mindset is widely applicable across various ambient conditions, and the awareness of this mechanism will be useful in development of pollution control strategies in China and other countries.

Chamber experiments were used to study the effects of different parameters on sulfate formation, including temperature, RH, gaseous precursor concentrations, and seed particles. Our chamber system (Supplementary Fig.1) has three main parts: the injection, reaction, and detection parts. The injection part consists of a particle generator and a gas generator. Our previous work describes the chamber in more detail29,50. To produce suitable seed particles, different inorganic salt solutions were prepared and added to the atomizer (MSP 1500; MSP), and atomized using a high inlet pressure of air (737 series pure zero air generator; AADCO Instruments) or nitrogen (liquid nitrogen; Beijing Tianxinde Technology Development). Then, polydisperse seed particles were dehydrated through two-stage homemade diffusion dryers stuffed with silica gel (RH<10%) and entered the electrostatic classifier (EC; model 3082; TSI)/differential mobility analyzer (DMA; model 3085; TSI). By applying a fixed voltage for a given sheath flow rate, monodisperse aerosols were generated from the EC-DMA based on their electrical mobility. The charged particles were neutralized by another X-ray source. Then, the particles passed through the electrostatic precipitator, which removed any remaining charged particles. Only monodisperse neutral particles were produced, thus avoiding significant electrical wall loss of charged particles. Then, the seed particles flowed through the humidifier (MH-110-24P-4; Perma Pure) under a high RH (>80%) to ensure that they remained in a deliquescence state. Conductive silicone tubing (TSI) was used for particle transmission, to minimize particle loss in the tubing wall. Sulfur dioxide (SO2/N2 30 ppmv; Beijing Huayuan), ammonia (NH3/N2 90 ppmv; Beijing Huayuan), and nitrogen dioxide (NO2/N2 54.5 ppmv; Beijing Huayuan) were injected into the chamber through a mass flow controller (CS200; Sevenstar) or homemade transfer line. The reactions were conducted in a 200-L Teflon chamber, which was placed in a thermally isolated space to keep the temperature stable within 0.2K in each experiment. All experiments were performed with a RH greater than 80%, which is the deliquescent point of (NH4)2SO4, except the experiments used to evaluate the role of AWC (Supplementary Table1). Before each set of experiments, the chamber was thoroughly flushed with zero air until a number concentration lower than three particles cm3 was attained and the concentration of gaseous precursors was below the detection limit (<1 ppbv).

The detector is equipped with a series of instruments that sample from the center of the chamber to measure reactant and product variation during the reactions. A scanning mobility particle sizer (SMPS) system was used to determine the particle size distribution and mass concentration. The SMPS consists of an EC (model 3080; TSI), DMA (model 3081; TSI), and condensation particle counter (model 3776; TSI). A time of flight aerosol chemical speciation monitor (ACSM; Aerodyne Research) was used to measure the aerosol chemical composition; ammonium sulfate formation was confirmed by the ACSM and TEM-EDX. A SO2-H2S analyzer (model 450i; Thermo Scientific), NOx analyzer (model T200UP; Teledyne), and O3 analyzer (model T400; Teledyne) were used to measure the SO2, NO2, and O3 concentrations, respectively. The NH3 concentration was measured by proton transfer reaction quadrupole mass spectrometry (PTR-QMS; Ionicon Analytik) in O2+ mode.

For micro-Raman measurements, a single droplet was used to evaluate the sulfate formation mechanism of the Mn-catalytic pathway. The instrument used has been described in detail elsewhere51,52. Briefly, a micro-Raman spectrometer consists of a sample chamber coupled with an RH controller, a gaseous precursor generator, an optical microscope (DMLM; Leica) for observing droplet morphology, and a confocal Raman spectrometer (inVia; Renishaw) with a 514.5-nm argon-ion laser (model LS-514; Laser Physics) as the excitation source, with a power of 30mW for measuring Raman spectra. In each set of measurements, the spectrum was first calibrated using the 520cm1 silicon band as the reference. Then, 3mol/l ammonium sulfate solution mixed with 0.03M manganese chloride was atomized on polytetrafluoroethylene (PTFE) substrate to form droplets, and a low flow (1l/min) of humidified zero air or N2 was injected to maintain a stable RH (851%) in the sample chamber. Droplets were sitting on the PTFE substrate and had a nearly spherical shape and a contact angle of 112.59 (Supplementary Fig.6) measured by an optical tensiometer (Theta Flex, Biolin Scientific). Using the 50 objective lens of the optical microscope, a laser beam was focused on the selected droplet. The dispersed Raman signals were detected through a strong-Rayleigh-scattering-removal notch filter and an 1800g/mm grating, and recorded by a charge-coupled device.

The Raman spectrum of sulfate ion has four bands, which are all discernible in Supplementary Fig.7c. Since the peak intensity of the symmetric stretching vibration was much stronger, we used the intensity of the 978cm1 Raman band to evaluate the amount of sulfate in the selected droplets. The broad peak at around 3430cm1 was identified as the OH stretching vibration of water. As illustrated in Supplementary Fig.7a, when N2 was used as the background gas (300 ppbv SO2 in N2), no sulfate formation was observed over 180min. However, when zero air was used instead of N2, the sulfate band of the droplet was detected at 978cm1, and the peak intensity increased with time (Supplementary Fig.7b). This confirmed that gas phase oxygen is indispensable in this reaction, consistent with the chamber experiments.

Raman spectroscopy was not sufficiently accurate for quantitative analysis, so a standard internal method was used with known species53,54. In this work, the ratio of the integrated peak areas of the symmetric stretching vibrations of sulfate and OH gave the relative sulfate content. To eliminate the size effect, we measured the area ratio between sulfate and the OH stretching vibration in different-sized droplets (5, 10, and 45m), with the same sulfate concentration, to obtain the normalized peak area ratio. Throughout the reaction process, the sulfate content on the surface and in the center of the droplet remained the same, demonstrating that sulfate ions diffused quickly and reached equilibrium in the droplet once formed. Therefore, measurements at the center of the droplet represented the concentration for the entire droplet in our experiments.

where k=11,079.30, a=8.831017, b=7.841021, E/R=11,576.08K, and T0=298K. The units of reaction rate k are gm3min1, the concentrations of H+ and Mn2+ are in mol/l, the surface area concentration A is nm2/cm3, and the SO2 mixing ratio is in ppbv.

Each day, a PM2.5 sample was collected on a 47-mm diameter quartz filter with a sampling flow rate of 5l/min for 23.5h. All quartz filters were pretreated before sample collection by baking at 450C in a muffle furnace for 6h precluding possible existed contaminants. After cooling and after sampling, filters were wrapped in aluminum foil and stored in a refrigerator at 20C to prevent sample volatilization. For water-soluble Mn extraction, a quarter of the filter was shredded and ultrasonically dissolved by ultrapure water for 1h. After extraction, nitric acid (68%, Beijing Institute of Chemical Reagents) was added to reach the final concentration of 2% nitric acid/sample solution. For total Mn extraction, another quarter of the filter was shredded and placed in a Teflon vessel to which a mixture of HNO3 and HF in a ratio of 3:1 was added for microwave digestion. After cooling, the digested samples were transferred to cleaned centrifuge tubes diluted by 2% nitric acid, followed by weighting and filtering. The concentration of Mn in the prepared samples were measured by Inductively Coupled Plasma Mass Spectrometry.

The model was evaluated using daily mass concentration data for water-soluble ions (e.g., NH4+, SO42, and NO3) and TMIs (Fe and Mn) in PM2.5 and gaseous species (e.g., SO2, NO2, and O3), over the NCP during January 2015 and December 2016. Six prolonged haze episodes with daily PM2.5 concentrations exceeding 150gm3 occurred over the NCP on January 25, 710, and 1315, 2015, and December 24, 1012, and 1621, 2016.

Sounding data at Beijing, Xingtai, and Jinan, obtained from the Department of Atmospheric Science, University of Wyoming (http://weather.uwyo.edu/upperair/sounding.html), were used to identify the temperature inversion of the atmospheric boundary layer. Surface meteorological data over the NCP obtained from the National Climate Data Center integrated surface database (http://www.ncdc.noaa.gov/data-access/) were used to evaluate the performance of the meteorological simulations. The variables evaluated included the hourly temperature at 2m (T2), RH at 2m (RH2), wind speed at 10m (WS10), and wind direction at 10m (WD10). The statistical parameters included the correlation coefficient (R), mean bias (MB), normalized mean bias (NMB), and root mean square error.

WRF-Chem ver. 4.1.155,56 was used to investigate the sulfate formation mechanism. The simulation was performed on a domain covering the NCP, with 30km horizontal resolution, 4560 grid cells, and 23 vertical levels from the ground level to the maximum pressure of 50 hPa. Simulations were conducted from November 20 to December 31, 2016 and December 20, 2014 to January 31, 2015. The Noah land surface model and Yonsei University planetary boundary layer scheme were used to capture the land surface and boundary layer processes, respectively. The initial and boundary meteorological conditions were obtained from the National Centers for Environmental Prediction Final Analysis with a 6-h temporal resolution. The chemical mechanism used in this study was Carbon Bond Mechanism ver. Z57 coupled with the Modal Aerosol Dynamics model for Europe58 with the Secondary Organic Aerosol Model59. The original ISORROPIA model in WRF-Chem was replaced with the improved version (ISORROPIA II) in this study.

Anthropogenic emission data were from the Multi-resolution Emission Inventory for China model (http://www.meicmodel.org). Ammonia emissions were updated monthly at a 11km2 resolution based on our previous studies60,61. Recent studies showed that our results agreed well with satellite measurements62 and inverse model results using ammonium wet deposition data63,64.

Three simulations were performed. Experiment I used the standard WRF-Chem model, wherein sulfate is produced from gas phase oxidation of SO2 by OH, and the in-cloud reaction of dissolved S(IV) with H2O2, O3, NO2, and O2 catalyzed by Fe(III) and Mn(II). In experiment II, manganese-catalyzed oxidation of SO2 on the aerosol surface was implemented in the model used in experiment I. In experiment III, several recently highlighted reactions in the aerosol liquid phase (listed in Supplementary Table2) was implemented in the model used in experiment II. Experiment III contains three sub-experiments corresponding to the three schemes for aqueous TMI-catalyzed SO2 oxidation. In experiment III-a, the aqueous Mn(II) catalyzed oxidation in aerosol water was adopted. In experiment III-b, the aqueous Fe(III) catalyzed oxidation in aerosol water was adopted. In experiment III-c, the aqueous synergistic Fe(III)Mn(II) catalyzed oxidation in aerosol water was adopted. In addition to the TMI-catalytic reactions, the reactions of S(IV) with O3, H2O2, NO2, and HCHO in aerosol water were also included in experiment III-a, III-b, and III-c. The model considered the influence of ionic strength on the oxidation of SO2 by H2O2, O3, and O2 catalyzed by Mn(II) and Fe(III)-Mn(II). An integrated process rate analysis scheme65 for sulfate was implemented in WRF-Chem to record the sulfate formation rate and calculate the contribution of each sulfate formation pathway.

In the model, the mass concentrations of Fe and Mn were scaled with the mass concentration of mineral aerosol. The mass fractions of Fe and Mn in the mineral aerosol were 3.5% and 0.3%, respectively. Only dissolved Fe and Mn in the oxidation states [Fe(III) and Mn(II) catalyze] S(IV) oxidation. The acids formed from anthropogenic and natural emissions dissolve Fe and Mn in airborne particles. The solubility of Fe and Mn was assumed to be 10% and 50%, respectively, based on global field observations66,67,68,69,70. Laboratory measurements in this study also showed that the solubility of Mn is about 50%. All of the dissolved Mn was assumed to be Mn(II), while the proportion of Fe(III) in the dissolved Fe was 10% and 90% during the day and at night, respectively. In experiments II and III, heterogeneous sulfate production, on the aerosol surface and in aerosol water, occurred only when the RH exceeded 35%.

Supplementary Table3 shows the meteorological prediction performance for 25 sites (marked by red triangles in Supplementary Fig.20) over the NCP during haze episodes in December 2016 and January 2015. The predicted T2 agree well with the observations, with a correlation coefficient of 0.9 and MB of 0.3C. RH2 is underestimated slightly, with an MB of 11.0%. The simulated WS10 agrees reasonably well with the observations over the NCP, with an MB of 0.3ms1. The model reasonably reproduces the temporal variation and magnitudes of meteorological variables, confirming the credibility of the meteorology simulation.

Figure6d and Supplementary Fig.15d compare the observed and WRF-Chem-simulated SO42 concentrations during the haze episodes in December 2016 and January 2015, respectively. In experiment I, SO42 is significantly underestimated, with a large NMB of 89.1% during the six haze episodes. In experiment II, the SO42 simulation is significantly improved, with a low NMB of 2.7%. In experiment III, the SO42 simulation is almost equivalent to Experiment II, with an NMB of 3.1%. In experiment II other species were evaluated. Supplementary Fig.16 compares the observed and WRF-Chem-simulated concentrations of NO3 and NH4+. The model generally captures the magnitude of NO3 (average values 32.9 vs. 38.3gm3). The modeled NH4+ is slightly overestimated, with an NMB of 17.4%. Supplementary Fig.17 compares the observed and WRF-Chem-simulated concentrations of Mn and Fe. The simulated Mn concentrations agree well with the observations, with a low NMB of 5.1%. The simulated Fe concentrations also agree well with the observations, with a low NMB of 2.3%. The simulated gaseous species (SO2, NO2, and O3) are evaluated at nine sites over the NCP during the six haze episodes. Supplementary Fig.18 compares the observed and WRF-Chem-simulated SO2, NO2, and O3. The model generally captures the magnitude and spatial variation of SO2, NO2, and O3. The observed and simulated mean SO2 concentrations at the nine sites are 80.8 and 80.6gm3, respectively. The simulated NO2 is slightly underestimated, with an NMB of 12.4%. The simulated O3 agrees well with the observations, with a low NMB of 3.6%.

The source code for WRF-CHEM used in this paper is openly available from https://ruc.noaa.gov/wrf/wrf-chem/. The source code for sulfate simulation developed in this paper are available upon request from the corresponding author.

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W.W. acknowledges the support of the National Natural Science Foundation of China and National Key Research and Development Program of China (41822703, 2017YFC0209500). Y.S. and M.G. acknowledge National Natural Science Foundation of China (91644212, 91544227, 91844301). This work was partially supported by the National research program for key issues in air pollution control (DQGG-0103) and Beijing National Laboratory for Molecular Sciences (BNLMS-CXXM-202011). M.L. would like to thank Pianpian Chang and Jian Zhang for the assistance in micro-Raman experiments and single-particle analysis. W.W. is grateful to Prof. Jie Li and Prof. Dongsheng Ji for the helpful discussion and Li Deng for the ICP-MS measurements.

State Key Laboratory for Structural Chemistry of Unstable and Stable Species, Beijing National Laboratory for Molecular Sciences (BNLMS), CAS Research/Education Center for Excellence in Molecular Sciences, Institute of Chemistry, Chinese Academy of Sciences, Beijing, China

W.W., Y.S., and M.G. conceived and led the studies. W.W. and M.L. performed chamber simulation and data analysis. M.L., Z.C., and Y.Z. performed micro-Raman experiments. M.L., J.C., J.H., G.T., Y.P., and W.L. performed in-field observation. T.W. improved source code and performed WRF-Chem simulation. W.W., M.L., T.W., Y.S., and M.G. wrote the paper. L.Z., Z.L., Z.X., C.P., C.L., Y.C., Y.S., T.Z., H.T. discussed the results and commented on the manuscript.

Peer review information Nature Communications thanks Baerbel Sinha, Rodney Weber, and the other anonymous reviewer(s) for their contribution to the peer review of this work. Peer review reports are available.

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Wang, W., Liu, M., Wang, T. et al. Sulfate formation is dominated by manganese-catalyzed oxidation of SO2 on aerosol surfaces during haze events. Nat Commun 12, 1993 (2021). https://doi.org/10.1038/s41467-021-22091-6

a clean process for chloridion removal from manganese sulfate electrolyte using bismuthyl sulfate - sciencedirect

a clean process for chloridion removal from manganese sulfate electrolyte using bismuthyl sulfate - sciencedirect

(BiO)2SO4 can be used to remove Cl from MnSO4 electrolyte effectively.The process of boiling in H2SO4 is used to active and recycle Cl removal agent.Decreasing pH can improve Cl removing ratio significantly.In whole process, 99.98% bismuth can be recycled and 95.25% chloride opened the circuit as HCl.

In this study, a novel, efficient, and eco-friendly method is proposed to precipitate Cl as BiOCl from MnSO4 electrolyte using (BiO)2SO4 as the chloride removal agent. The effects of different factors on the transformation and activation of Cl removal agent, chloride precipitation, recovery and recycling, and purification processes were investigated. Increasing the L/S ratio could promote transformation and activation, while low temperature and low pH could have positive effects on Cl precipitation. Under optimal conditions, the chloride removal efficiency reached 95.25% and the concentration of Cl remaining in the electrolyte was reduced to 43.96mg/L. Following the recovery and recycling process, the recycled agent (BiO)2SO4 worked well for Cl precipitation; subsequently, chloride open this circuit as HCl. In purification process, manganese powder was used to reduce the concentration of Bi3+ that remained in the electrolyte to avoid the introduction of new elements. Thus, the concentration of Bi3+ was reduced from 125.00mg/L to 1.80mg/L, and the reduced bismuth could be returned to the transformation and activation of Cl removal agent process. This entire process involving the main elements in the reactions followed a repeatable procedure, as shown in the schematic, wherein 99.98% of bismuth could be recycled and 95.25% of chloride opened the circuit in the form of HCl.

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