milling production line is that

70 years high-quality grinding mill, powder blender, pulverizer mill, hammer mill, sugar grinder, powder mixer, ribbon mixer supply | mill powder tech

70 years high-quality grinding mill, powder blender, pulverizer mill, hammer mill, sugar grinder, powder mixer, ribbon mixer supply | mill powder tech

Mill Powder Tech (MPT) has been a grinding and mixing machinery manufacturer from Taiwan for 70 years, and their client is a leading seasoning powder supplier. Hot pepper, black pepper, white pepper and cinnamon are the spices mainly sold by the client to Europe and Japan. As soon as you walk into their plant, among all the production lines from countries such as Taiwan, Japan, Europe and China, you can see three sets of turnkey projects from MPT. At ALLPACK Indonesia tradeshow, twenty years later, the client decided to order two extra production lines from MPT for their new factory. Why MPT? For the last 20 years, none of the machines from MPT needed any repairs, even during busy seasons when they required the machines to operate 24 hours a day.

A lifespan three times longer, quality powder delivery, malfunction-free, high production, low labor cost, simple installation, and easy maintenance are what the client experienced. They never needed MPT to install the production line - that's how uncomplicated it is. For spices that are dry, crispy and contain less than 15% oil, PM6 is perfect. Actually, sugar is the major grinding product for most of buyers. MPT's pin mill turnkey project has been maximizing its production capacity and providing evenly sheared powders, which permits the Indonesian client to sell high-quality seasoning powders globally.

As a spice supplier, two factors necessary in order to provide high-quality spice powder are: to ensure the scent of spice is perfectly preserved, as well as to ensure each spice is evenly ground. For the last 70 years, beginning with Japanese style, to today's German milling system, MPT's milling and grinding equipment has avoided the heat effect on powder. Their client's spice milling turnkey project consists of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. The design, which separates the motor from the bearing and belt, along with hammer mill and pin mill's heat dispersion from rotor's rotation, means that powder's standard is elevated.

We all now that overheated powder milling equipment can result in a change in the spice's flavor, scent preservation, and machinery malfunctions, along with shortened lifespan (70% of usage of machine is recommended), by allowing each component to operate independently, the machine's lifespan is prolonged. PM6, the spice grinding and milling production line, is designed for mass production without thermal influence.

When you insert 100 kg of spices into a grinder turnkey project, the output is also 100 kg. Nothing is wasted. Cyclone separator plays a role in directing where the powder gets collected. For new plant expansion, the cyclone separator is tailored for hygienic reasons. After multiple of shearing and grinding cycles, powder that can't pass through the filter mesh will get collected by the cyclone separator. Powder that does pass through would be the product that is ready for sale. The hammer mill and pin mill are responsible for the grinding processes, and the dust collector ensures nothing is wasted.

At the new plant, the PM6 production line used to mill hot pepper, white pepper, black pepper and cinnamon, is a combination of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. It is a heavy duty 50 HP milling system that is suitable for mass production, with150-200kg per hour and 20mesh ~ 150mesh fineness.

The Indonesian client chose a pin type milling machine to pulverize their spices. Stud type, pin type, and knife type rotors are optional for grinding raw spices into powders. Choosing a rotator gives you different results from grinding after going through three shearing and grinding procedures, adjusting filter mesh and changing knife size enhances the powder fineness in the end. Various kinds of spice milling can be done by switching washable knife and filter mesh, although single machine for one kind of spice is recommended, unless ozone treatment is applied.

Particle size distribution report paper is delivered with the milling machinery procurement, which proves filter mesh's efficiency and expectation of powder fineness is achieved. Generally, MP6 is a set of milling and grinding equipment with adjustable production amount and cutting size. If PM6 operated 24 hours a day, the production capacity would be 24 tons for sugar, 12 tons for rice, and 6 tons for seasoning spices.

To cut bigger objects such as ginger, hot pepper, herbs or sugar, TM series cutting equipment is available. It has no filter mesh, therefore, alternate knife sizes is how you can cut with desired size. Pin mill (PM) grinding equipment suits dry and crispy foods that contains less than 15% oil, including coffee, sugar, beans, spices, flour, rice, etc. For oily or sticky products that contain over 15% oil, such as sesame and peanuts, PMM series grinding machine is available. For extra fine powder milling, APM grinding equipment is available.

PM6 is a powder milling turnkey project that has been around for so long that its design has been modified to include simple installation and easy maintenance over the course of time. Rotor is the only part that needs to be obtained from PMT, since all the holes are fixed, and so buying it somewhere else can be risky. Other than that, ordinary maintenance, such as changing bearing oil or switching air discharge cloth and filter screen, can simply be done by the client. In addition, having all the washable parts makes cleaning easy. Overloaded machine shuts down with its auto protection, and the user can simply unload everything and restart the machine.

We have many clients that we haven't heard from for 20 years, because their machines never have major issues. The goal of our business is to provide good service to retain happy relationships., said a manager of PMT. In order to provide total solutions, if you are new to finding suitable grinding equipment, there is information you need to provide before receiving constructive suggestions, including the food that you wish to mill, the plant size and location, production capacity, and powder fineness requirements. Sometimes a buyer would send a sample product for MPT to grind.

The progress report is given prior to machine assembly, onsite and offsite lab testing and electricity examination videos are provided. Communication is always there thoughout the whole process. Operation training and the machine manual are delivered to ensure user's proper use of the machine.

cnc milling services: an in-depth guide | codecondo

cnc milling services: an in-depth guide | codecondo

Out of many beneficial CNC machining services, one of them is CNC milling. Serving to its utmost, this machining service in its full potential is there to make custom machine parts that need a sharp finish. Once treated with a CNC milling machine, the workpiece is attributed to certain characteristics and features that would help fulfill the due purpose. This article is all about the CNC milling services, from its definition to its procedures, machine types and types of milling, industries, and type of raw material used for CNC milling services.

By definition, CNC milling is referred to as a computer numerical-based control milling process that works to remove material from the workpiece and give it a characteristic shape and working feature. All this is done via rotating and cutting tools employed in CNC milling machines. The cutting, removing, and rotating tools produce a final workpiece i.e. a custom machined part. Basically, the CNC milling process is considered a secondary machining technique that is employed to give a perfect finish and shape to the workpiece. The tools i.e. cutting tools can be placed either way, horizontally, or vertically. Moreover, these tools are allowed to move in 5-axis.

While working on the CNC milling machine, there is a four-step procedure. These steps range from designing the blueprint of the process via CAD software, this file is then converted into the CNC milling process with CAM software and according to this file, the milling machine is configured. Lastly, a computer-based software-driven CC milling machine then transforms the raw material to the final machined part. Here is the sophisticated production line:

CNC milling services is not a single regime procedure rather it consists of various CNC milling techniques that are used according to the workpiece/final product. The type of CNC milling applied to raw material also depends on the tolerances in the prototype and the size of production. Here are some of the commonly employed CNC milling procedures.

As the name implies, the type of milling procedure is applied to perform simple cutting or milling purposes. The tool used in this type of process is equipped with teeth on the periphery and it is present on-axis parallel to the workpiece.

This type of milling procedure is performed on the workpiece to create flat surfaces and contours. In this process, the teeth equipped tool is present on the periphery, perpendicular to the workpiece.

If you are intended to create irregular surfaces, curved surfaces or contours on the workpiece then face milling should be your targeted procedure. The process employs fly cutters as cutting tool e.g. convex cutters or concave cutters.

Though CNC milling machine is a computer-operated version of working components that proceed with a command line provided by the software system. Yet this machine is made up of different components that together give it its due functionality. Here are some of those components along with their function in CNC milling services.

As the name implies, it is the part on which the software-based command line is fed i.e. all the information about load, initiate, and execute is given to the machine interface which then commands other parts to work accordingly.

The part of the CNC milling machine where all other components are connected to give one definite structure to the machine. It consists of a base along with other parts involved in the milling procedure.

It is the part connected to the column which further supports two important components i.e. worktable and saddle. Based on the type of milling machine, this component is attached to Z-axis and movable.

The worktable holds the workpiece and it is located on top of the saddle. It is adjustable components and its features depend on the type of milling machine employed for the procedure. It can be adjusted as vertical, horizontal, both, or in neither direction.

It is the main component attached to the spindle. It helps to remove the material from the workpiece during the milling operation. Depending on the type of milling procedure aimed, the machine tools vary on the basis of number, the spacing of teeth, diameter, arrangement, and geometry.

Based on different milling machine components, there are several milling machines which are commonly employed to carry out the procedure in the regime of CNC milling services. Here in this section, milling machines are characterized on the basis of their specific features.

The configuration of the knee type milling machine, it consists of a fixed spindle, vertically adjustable worktable supported by saddle and knee. This knee part can be either lowered or raised on the column to give specific positions to cutting tools to carry out appropriate functions on the workpiece. E.g. floor-mounted plain horizontal milling machine and bench type plain horizontal milling machine.

As the name implies, a specific kind of ram is used in this milling machine. The ram is movable that is housed on the fixed spindle. It is allowed to move in two axes i.e. XY axes. E.g. floor-mounted universal horizontal milling machine and swivel cutter head milling machine.

In this milling machine, the worktable is directly fixed with the machine bed. In this context, the workpiece is not allowed to move in y and z-axis directions. Here the workpiece is placed beneath the cutting tools and rest the movement of the machine depends on its capacity to move in XY and Z axes. These machines are further categorized as simplex, duplex, and triplex. This categorical distribution is based on the number of spindles employed in each machine.

Sharing close resemblance with the bed type milling machines, the planar types have their worktable fixed to the spindle in the Y axis and Z axis, hence giving it a position to move along XYZ axes. It can support multi-tool mount i.e. particularly 4 at a time. This in turn reduces lead time.

Though the CNC milling services provide you with finished machined parts or the porotypes of all materials, yet it is the best machining procedure if the raw material or the workpiece is made up of the following.

Just like other CNC machining services serving their utmost to several industries around the globe, the CNC milling procedures and services are also working to their maximum to facilitate businesses and industries. Depending on the type of machined part, prototype scale, or production line, the following are some of the industries that are directly getting facilitated with the CNC milling services.

Hence, CNC milling services are best to give your machined parts and prototypes a new dimension and fits in the big picture. Being a budding machining service, the CNC milling procedures are now carried out in machine shops to give a reliable, strong, and finished custom machined part.

fully automatic chili powder production line for spice processing business

fully automatic chili powder production line for spice processing business

Chili is the fruit of plants that are members of the Nightshade family. The original distribution of this species is from Mexico to Colombia. But it is now widely cultivated all over the world. Asia is the largest region of chili powder production, especially China. The capsaicin and other compounds in the chili causes the hotness after eating it. Nowadays, chili has been a delicacy for a lots of people. For spices processing business, chili powder production would be a great choice to enter this industry. If you are interested in chili powder production/grinding business, it is necessary to understand the chili powder production process and equipment. (You may also like: Running a Small Cassava Milling Business >>)

The chili powder production plant offered by ABC Machinery is designed with scientific structure, process and equipment. It takes up small areas and can be easily installed. In addition, the chili powder milling process adopts the internationally advanced pneumatic milling machine for the coarsely pulverized materials, which ensures stable performance, high yield and guarantee the colouring of chili powder.

Chili/pepper powder production line includes dry cleaner, de-seeding machine, grinding machine, sifter, etc.. For new comers, starting a complete chili powder processing plant for commercial purpose is not easy. We offer the customized plan, factory design, equipment selection, installation and commissioning, and operators training service, etc. Most importantly, we have our own manufacturing factory, all the core equipment in the chili powder line is delivered from our factory directly, which promises you the most favorable price and the reliable quality.

ABC Machinery provides various types of Grain Cleaning Machine. Chili cleanning machine is mainly used to clean the dust on the surface of chili, chili leaves, rope heads, plastic cloth fragments, small sand and other impurities contained in raw materials. The final cleaning effect can reach the standard of water washing. This is an indispensable equipment for chili/pepper cleaning. It can process more than 1000 kg per hour. Chili cleaning machine adopts wind power to transport materials, which is well sealed, and the dust is filtered by the bag blower, thus improving the working environment.

The chili/pepper de-seeding machine is mainly used to separate the seeds and skin. It is suitable for all kinds of chili/pepper seed skin separation. The whole chili/pepper can be seeded, and the separation pieces of chili/pepper skin and seed are big and clean. Chili/pepper seeds can be directly bagged. It is a necessary supporting equipment for chili/pepper deep processing. The temperature will not rise during the processing of the chili powder production line, which can completely avoid the loss of the price of the chili powder caused by the high temperature of the machines.

Our chili powder production machine is characterized by high automation, simple operation, low labor intensity, low power consumption and high output. The chili powder milling machine has several processes, including crushing, screening, dust collection and other processes, to complete powder processing. The processing process is divided into coarse crushing and fine crushing. The material is crushed by the opposite rotating toothed roller, which will not change the color of chili powder and grain due to the high temperature generated during the processing. It adopts wind to transport materials, with good sealing performance. The dust is filtered by high-pressure pulse dust collector, which greatly reduces the irritating smell and dust produced in the production process, greatly improves the working environment, and is an ideal equipment for chili or other spices processing. (Related Equipment: Flour Grinder Machine >>) Every equipment for chili processing in the whole chili powder production line is greatly important for its efficiency and output. Therefore, if you have any questions about our chili powder making machines, please contact us directly to clear up your doubts. We are very happy to have feedbacks from you.

powder milling and grinding processing equipment supply | mpt - mill powder tech

powder milling and grinding processing equipment supply | mpt - mill powder tech

Mill Powder Tech (MPT) has been a grinding and mixing machinery manufacturer from Taiwan for 70 years, and their client is a leading seasoning powder supplier. Hot pepper, black pepper, white pepper and cinnamon are the spices mainly sold by the client to Europe and Japan. As soon as you walk into their plant, among all the production lines from countries such as Taiwan, Japan, Europe and China, you can see three sets of turnkey projects from MPT. At ALLPACK Indonesia tradeshow, twenty years later, the client decided to order two extra production lines from MPT for their new factory. Why MPT? For the last 20 years, none of the machines from MPT needed any repairs, even during busy seasons when they required the machines to operate 24 hours a day.

A lifespan three times longer, quality powder delivery, malfunction-free, high production, low labor cost, simple installation, and easy maintenance are what the client experienced. They never needed MPT to install the production line - that's how uncomplicated it is. For spices that are dry, crispy and contain less than 15% oil, PM6 is perfect. Actually, sugar is the major grinding product for most of buyers. MPT's pin mill turnkey project has been maximizing its production capacity and providing evenly sheared powders, which permits the Indonesian client to sell high-quality seasoning powders globally.

As a spice supplier, two factors necessary in order to provide high-quality spice powder are: to ensure the scent of spice is perfectly preserved, as well as to ensure each spice is evenly ground. For the last 70 years, beginning with Japanese style, to today's German milling system, MPT's milling and grinding equipment has avoided the heat effect on powder. Their client's spice milling turnkey project consists of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. The design, which separates the motor from the bearing and belt, along with hammer mill and pin mill's heat dispersion from rotor's rotation, means that powder's standard is elevated.

We all now that overheated powder milling equipment can result in a change in the spice's flavor, scent preservation, and machinery malfunctions, along with shortened lifespan (70% of usage of machine is recommended), by allowing each component to operate independently, the machine's lifespan is prolonged. PM6, the spice grinding and milling production line, is designed for mass production without thermal influence.

When you insert 100 kg of spices into a grinder turnkey project, the output is also 100 kg. Nothing is wasted. Cyclone separator plays a role in directing where the powder gets collected. For new plant expansion, the cyclone separator is tailored for hygienic reasons. After multiple of shearing and grinding cycles, powder that can't pass through the filter mesh will get collected by the cyclone separator. Powder that does pass through would be the product that is ready for sale. The hammer mill and pin mill are responsible for the grinding processes, and the dust collector ensures nothing is wasted.

At the new plant, the PM6 production line used to mill hot pepper, white pepper, black pepper and cinnamon, is a combination of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. It is a heavy duty 50 HP milling system that is suitable for mass production, with150-200kg per hour and 20mesh ~ 150mesh fineness.

The Indonesian client chose a pin type milling machine to pulverize their spices. Stud type, pin type, and knife type rotors are optional for grinding raw spices into powders. Choosing a rotator gives you different results from grinding after going through three shearing and grinding procedures, adjusting filter mesh and changing knife size enhances the powder fineness in the end. Various kinds of spice milling can be done by switching washable knife and filter mesh, although single machine for one kind of spice is recommended, unless ozone treatment is applied.

Particle size distribution report paper is delivered with the milling machinery procurement, which proves filter mesh's efficiency and expectation of powder fineness is achieved. Generally, MP6 is a set of milling and grinding equipment with adjustable production amount and cutting size. If PM6 operated 24 hours a day, the production capacity would be 24 tons for sugar, 12 tons for rice, and 6 tons for seasoning spices.

To cut bigger objects such as ginger, hot pepper, herbs or sugar, TM series cutting equipment is available. It has no filter mesh, therefore, alternate knife sizes is how you can cut with desired size. Pin mill (PM) grinding equipment suits dry and crispy foods that contains less than 15% oil, including coffee, sugar, beans, spices, flour, rice, etc. For oily or sticky products that contain over 15% oil, such as sesame and peanuts, PMM series grinding machine is available. For extra fine powder milling, APM grinding equipment is available.

PM6 is a powder milling turnkey project that has been around for so long that its design has been modified to include simple installation and easy maintenance over the course of time. Rotor is the only part that needs to be obtained from PMT, since all the holes are fixed, and so buying it somewhere else can be risky. Other than that, ordinary maintenance, such as changing bearing oil or switching air discharge cloth and filter screen, can simply be done by the client. In addition, having all the washable parts makes cleaning easy. Overloaded machine shuts down with its auto protection, and the user can simply unload everything and restart the machine.

We have many clients that we haven't heard from for 20 years, because their machines never have major issues. The goal of our business is to provide good service to retain happy relationships., said a manager of PMT. In order to provide total solutions, if you are new to finding suitable grinding equipment, there is information you need to provide before receiving constructive suggestions, including the food that you wish to mill, the plant size and location, production capacity, and powder fineness requirements. Sometimes a buyer would send a sample product for MPT to grind.

The progress report is given prior to machine assembly, onsite and offsite lab testing and electricity examination videos are provided. Communication is always there thoughout the whole process. Operation training and the machine manual are delivered to ensure user's proper use of the machine.

In Japan, people's green environmental expectations and the trend of using recycled material to create dynamic product is common. Paper recycling is one of the most common types of recycling. In order to use recycled paper as a housing construction material, a Japanese company, HRD, purchased Mill Powder Tech (MPT)'s turbo mill to establish quality paper powder for their plant in the Philippines.

MPT is a powder mill supplier with over 70 years of experience. When HRD handed them a paper powder sample, MPT sent them a design sketch of a customized turbo mill that is specifically designed for the purpose. HRD uses three different types of papers including poster paper, carton and A4 paper. Thus, paper powder's character is required to be elastic and sticky with cushion and with cotton's look and feel. To meet HRD's requirements, instead of using the traditional paper pulp method, MPT designed a turbo mill that uses multiple blades to generate high speed vortexes and vibrations. The powder handling processing equipment turnkey project contains the turbo mill, blender and mixer, separation treatment equipment, etc.

"It was a concept and MPT made it happen." said Tony Ling, the sales manager of MPT. MPT designed a powder handling and processing equipment turnkey system that is cost-saving and in the end created the most valuable paper powder to benefit their customer's business. "Because of our turbo mill, HRD's paper powder has become their best-selling housing construction material, a material that is anti-humidity, non-flammable and earthquake-proof, which is perfect for Japanese houses."

The paper powder is made of recycled paper after using a mixture of chemicals. To form an elastic character, the size of each particle matters. Too small or too big can fail to meet the standard. "Our turbo mill is designed not only to fabricate fine quality of paper powder, but also has high production capability," said Mr. Ling.

Japan is one of the high-tech countries that is famous for delivering high quality powder processing equipment. While other nations are imitating their technology and trying to catch up, Taiwan's seasoned equipment building experience, turnkey project implementation ability and reasonable price is attracting them over to seek material handling machinery solutions.

Paper Recycling Turnkey Grinding System consists of a hammer mill, metal remover, turbo mill, U type screw conveyor (scrapers), explosion outlet, cyclone separator, rotary valve, level switch, cooling water inlet and explosion outlet.

6000 gauss magnetic separator is ideal for paper recycling; It removes metal particles from recycled papers. Recycling paper goes through a metal remover before going into a turbo to prevent damage turbo mill, it is also equipped after hammer mill.

By lowering the temperature in the spiral chamber and allowing particle's self-impact, and by using four blades' grinding enforcement, Mill Powder Tech's screen-less turbo mill, TM-600, was made to grind 5mm particles of processed seaweed powder into 100 mesh per second, along with 80-100kg per hour production in order to meet a client's expectations.

Located in Italy, the client was one of the few seaweed powder providers mainly supplying Agar-agar and carrageen (also called Carrageenan) to food and pharmaceutical companies. And their newly developed products required finer powders. Knowing Mill Powder Tech has over 70 years of powder mill experience, at a tradeshow, the client challenged them to process their agar-agar, the hardest seaweed to process.

Due to agar-agar's elastic and dense textures, it is difficult to grind. With the regular turbo mill, the temperature rises once it starts cutting. Furthermore, dry agar-agar is very tough and elastic. Therefore, instead of ordering a whole powder processing line, the client only requested the turbo mill in order to test out Mill Powder Tech's capability.

Overall, heat elimination is important. Mill Powder Tech's Turbo Mill is screen-less, operated with cold water recycling system to cool down the grinding temperature in chamber. Screw transportation was replaced with vacuum suction to eliminate agar-agar's cluster.

For the last 35 years, TPM has been dedicated to developing turbo mills that would produce smaller particles without changing material textures or odors. Today, Mill Powder Tech provides five series of turbo mills, ranging from TM-250 to TM-1000; rotation speed from 1,200 to 8,000 (r.m.p), horse power from 15HP to 150HP and particle size in a range of about +18 to 325 mesh.

Heat can change the texture of any particle that is dense and glutinous, also; the material generates heat if grinding requires more power. To avoid heat, the turbo mill was designed without screen to assure wind's smooth flow. As a result, the cooling system successfully reduced the heat, and a fine and white powder was created.

There are five series (TM250, TM400, TM600, TM800, TM1000 ) of turbo mills which each contain a number of blades. When particles are put in the feeder, besides their self-crushing, shearing and grinding are also conducted in a few seconds to meet specific size expectations.

Along with agar-agar and carrageenan, materials that easily generate heat can also be pulverized by Mill Powder Tech's powder grinding machine, including plastic, sugar, pigment, toner, leather, asbestos, etc.

In the end, Mill Powder Tech's client was able to deliver high quality processed seaweed powder to their pharmaceutical company clients, and decided to buy the whole powder handling processing line and subsequently to make further orders later on.

After a year of testing and trials, a completed ginger powder processing line was built by Mill Powder Tech, based in Taiwan, for a company named Wakaya Perfection Ltd. The powder handling processing equipment was designed with 150kg per hour production capacity, FDA approval, 1/3 energy-saving, and the ginger was ground profoundly to meet the required standards.

Organic pink Fijian ginger only grows on Wakaya Island in Fiji, its unique character has allowed Wakaya Perfection to sell the ginger powder to high-end consumers in the U.S. The quality of ginger powder has to be top rated, which means no change of color or odor, and its fineness has to be delicate. Ginger powder is used in beverage or capsule form, thus the process requires food-grade standards. The processed powder will be tested for FDA approval. Also, because of the shortage of resources on the island, water and energy conservation should be considered.

When the ginger is put in the ginger washing machine, all the ginger is tumbled and rinsed back and forth with 9 nylon brushes to remove the dirt and peel off the skin without using a great amount of water. Next, the washed ginger is put into a feeding hoper for slicing. The ginger cutting machine comes with different sets of knives that cut ginger into pieces. When the fiber in the ginger is trimmed, it enhances the quality of the ginger powder. Moreover, the slicing process reduces the time for drying, which saves electricity and money.

Once the ginger is done cutting, it is delivered to the oven for the drying process. The two-door drying machine has the capacity to handle up to 40 trays of ginger. It has multiple blades to carry out hot air and the hot air can be re-used, which is energy-saving. As you can see from the video, even the bottom layer of ginger is dried entirely.

Rather than sourcing from different manufacturers for various machines, Wakaya Perfection had Mill Powder Tech to design and supply the entire production line. In the end, the processed powder was sent to the U.S. and received FDA approval, and its reasonable production costs positively benefited Wakaya Perfection's business.

The advantage of the ginger washing machine is its 9 nylon brushes and controllable back and forth rotating function. The patented designed allowed all ginger to roll out automatically without extra labor. It is also designed to use the minimum amount of water to get the job done. In Fiji, the source of water is rain; therefore, the ginger washing machine's water is drained and reused.

Cutting is an important procedure before drying. If ginger is not sliced to the right thickness, it can lead to different colors of powder. Mill Powder Tech's cutting machine, SM-2, is adjustable to slice ginger in various thicknesses. The thinner a ginger slice gets, the shorter the fiber is, and the easier it is to dry. It comes with three sets of knives including 2-8mm, 3-8mm, and 8-20mm. The size of the cutting machine is 750*520*900 mm, weight 70kg, horse power: 1HP *1, 0.5HP *1 and its production capacity is 300-1000kg/ hr.

The quality of ginger powder is related to the dryness of sliced ginger. Too wet, the color of ginger powder won't be even, it is harder to grind, and the smell is not as fresh. The ginger drying equipment, DM-480, is a two-door dryer that is designed to blow dry in different directions with controllable temperature between 20C to 160C. It has an auto-stop function when it reaches expected temperature; it is energy-saving and has capacity of up to 40 plates of gingers.

Before turning dried ginger into ginger powder, the hammer mill is equipped for the 1st stage crushing. The hammer mill's dimensions are 900*540*900 L*W*H mm, rotating speed is up to 3200 RPM with 80-200 kg/hr production capacity.

Ginger has fibers. Having a cup of ginger tea with fibers in it would change the texture of tea. To fix it, fiber has to be cut into shorter strands. Turbo mill, TM400, consists of a 4-blade shearing knife that would cut the fiber into smaller pieces in a few seconds. In addition, because of the short fiber, it's easier to grind, thus, less heat is generated.

A good cup of coffee is a blended coffee that contains different coffee beans from various regions, since it is very rare for a single type of coffee to meet all of the preferences, including flavor, aroma, body and aftertaste. Hence, coffee bean blending has become a fine art, and many coffee companies have developed their own blended coffees as their specialties.

In Sydney, Australia, Cofi-Com TRADING PTY LTD is a commercial green coffee producer that supplies blended coffee designs and roasted coffee analyses. The beans come from different regions of the world, which allows for creating recipes of beans. Their own blended coffees, namely Venus Superior Blend and Aroma, are well-known and sold to famous coffee shops such as illy, Starbucks, etc. After using the same ribbon mixer for years, Cofi-Com wanted to replace the old blending equipment in order to sustain the quality of mixing. Hence, they contacted Mill Powder Tech with their requirements. Mill Powder Tech is a Taiwanese powder handling equipment manufacturer with over 70 years' experience. Based on Cofi-Com's requests, 3 tons handling amount, a complete production line design and also presentable to their visitors, Mill Powder Tech designed a ribbon mixer production line with total solutions.

Ribbon Mixer's blending was the most important step in the turnkey project. To prevent unstable coffee taste, 100% uniform mixing was required. To show how precise Mill Powder Tech's ribbon mixer was, rather than using coffee beans, Mill Powder Tech used beans with dynamic colors; there were yellow, green, red, black and brown beans. After a series of tests and trial, you could see the different colors of beans spread out evenly.

Normally rotary cone mixer is recommended for coffee bean mixing, however, because Cofi-Com preferred a machine that is more flattering, therefore, Mill Powder Tech customized horizontal mixer to meet their specific needs. Mill Powder Tech adjusted the width between ribbon and barrel, and the width of ribbon itself to prevent breaking of beans occurred while mixing.

The blending coffee's turnkey design consisted of a bucket elevator, a destoner machine, a ribbon blender, a dust collector, a storage bin and an automatic sewing machine. When coffee beans were dumped into a feeding hopper, a bucket elevator would carry them to a destoner machine that shakes out the unqualified ones. Later, the beans were sent to a ribbon blender for mixing. Once done blending, the dust collector was connected to remove the particles. In order to ensure the continuation of operation, well mixed beans were stored in a storage bin temperately while conducting packaging and sewing with sack bags.

Overall, the whole coffee blending processing line was designed with 3 tons of handling capacity. For production efficiency, the storage bin was designed to allow non-stop processing, and to assure bean quality, destoner machine was equipped. At the end of the production line, an automatic sack sewing machine was connected to conduct packaging procedure. It was a one-stop production line with outstanding mixing job and assured time and money was saved. As a result, Cofi-Com was thrilled with Mill Powder Tech's high performance machinery. So far, the ribbon mixer processing line has been operating efficiently.

Mill Powder Tech is located in Taiwan and has over 70 years of industrial powder handling equipment and turn-key system experience. Mill Powder Tech's great flexibility in customization will help you save costs and energy in the long run to ensure your business benefits.

Nestl S.A. is a Swiss multinational food and beverage company headquartered in Vevey, Switzerland. It is the largest food company in the world measured by revenue. In 2007, they came to Taiwan intending to find a qualified supplier making Nestl beverages, namely, Nescaf Coffee and Nestl MILO. Besides having their own World Standard processing equipment testing and production procedure systems, Nescaf also requested meeting GMP certification and custom-made mixing turnkey system.

Three years later after negotiation, commissioning to the extra purchasing, Mill Powder Tech (MPT) delivered state of the art powder processing equipment with high production capability. When you walk into the plant, you can see a large production system with six ribbon mixer (mixing blender) processing lines - three for Nescaf Coffee and another three for Nescaf MILO, packing in highly intense speed. The whole industrial blender turnkey project was rigorous, but MPT pulled it through with their seasoned powder handling processing equipment building experience.

In Nestl's custom built processing plant, horizontal mixers (RM-300 & RM-500) are used for the 3-in-1 coffee and MILO powder mixing process. They are a total six powder handling processing equipment lines; they are GMP certified patented (patent # I311923), meet Nestl International Processing and Production objectives and is the only one in Taiwan.

Ribbon Mixer can handle a maximum batch volume of 4,800 litres (2,000 kg) of product with rotation speed between 18-36 RPM. It is designed to meet high-speed dry powder mixing efficiency. Ribbon mixer's shaft seal and bearing are specifically designed to reduce rolling friction which allowed long-term usage. Agitator ribbon assures pure additive blends by performing mixing operations. Both inner and outer sides of the ribbon mixer are polished and easy-to-clean.

Industrial cone blender is applicable for mixing particles such as drugs that are made of various components with versatile gravities. For RC-3000, its production capacity is 50 to 3,000 kg and 120 to 7,000 liters.

Because of the conical shaped blender and the separated motors (outer barrel and inner blades), cone mixer is able to spin at an angle of 0 to 360 degrees with 4-way mixing action. Overall, it is an optimal mixer for products of high viscosity and density.

Double cone mixer, DC-50 and DC-100, is an economical blender that is used to combine multiple small batch materials including food preparations, cosmetic manufacturing, resin powder additions, 3-in-1 coffees, herbal medicines, plastics, vitamins and minerals etc. It is an efficient and adaptable blender for mixing dry powder and granules homogeneously.

Mill Powder Tech (MPT) turbo mill handles what other powder processing and handling equipment can't surpass namely German machine quality in the market with solid reputation. With more than 70 years of powder handling experience, MPT has sold their powder machine to over 70 countries and grounded hundreds of types of materials into high quality powders.

A soy milk drink that is sold in Hong Kong, mainland China, Australia, New Zealand, North America, Europe, South East Asia and other markets throughout the world, this leading beverage company that has been selling soybean milk for decades - it has high-protein and sold at an affordable price to accompany everyone's breakfast.

For years, they've been using the traditional method to make soy milk - from harvesting, grading, de-hulling, grinding, formulation, sterilisation, aseptic storage to the final packaging. They also supply soy products including tofu, natural soy-based products and desserts, pasta and noodles. A few years ago, they wished to start selling soy mill in China. However, China is a big country, which means shipping fresh soy milk can be tricky, and the cost of making soy milk is high, which means they also need to find other solutions to cut down costs. Knowing MPT has more than 70 years of powder handling experience, they contacted them for advice.

MPT designed a powder processing line and showed them how the production line is going to reduce the staff cost, prolong expiry date and create an additional valuable product for them. It is an automatic production line that requires less staff to monitor and operate; it uses turbo mill to grind soybeans, which saves time and money for extra processes; and lecithin can be extracted from soybean powder. Overall, the production capability is higher!

The soybean powder production line includes a turbo mill, cyclone equipment, dust collectors, a screw conveyor, a bag filter, a soybean skin-grinding turnkey system, a tunnel type dry-cooling machine, a fine-stone vibro separator and a density filter. It is the result of years of blade structure development and relentless testing. When using MPT's turbo mill to grind soybeans, the powder is fine, the temperature is stable, the particles are constant, the flavor is contained, and the soy protein is maintained.

"Our turbo mill is sold worldwide, it is competitive regarding meeting clients' powder requirements and at the same time cost-saving. It is our goal to deliver authentic powder handling equipment for our clients." said the sales manager of MPT.

During the process, the high quality of bean powder can be stored for one month. Additionally, rather than selling regular bean related tofu products, the powder machinery system is able to create valuable lecithin after the beans are separated into three parts - coat, nut and lecithin. MPT not only solved the company's soy milk preservation problem, they also assisted them to develop a new product.

MPT delivers innovative, high efficiency powder processing equipment to leading companies in dynamic industries such as food, spices, environmental recycling material, mineral, pharmaceuticals, etc. So far, the soybean beverage company has procured two soybean powder mill lines located in Hong Kong and China and the 3rd set of powder processing machine turnkey projects is under negotiation. Their business has grown so well that the cooperation continues.

Compared to the powder-handling equipment in Taiwan, the machines in Japan and Europe are 3-5 times more expensive. In order to stay competitive, there are more and more buyers seeking powder processing machines with reasonable prices elsewhere. Mill Powder Tech (MPT) is a Taiwanese powder processing equipment supplier that has sold their grinding machines to more than 70 countries and ground hundreds of materials with prominence. Even in Europe, MPT is able to meet the strict requirements, for instance meeting CE criteria and design high quality powder machines.

In Spain, there's a well-known carrageen supplier that needed to buy powder machines to integrate with the ones in the plant due to the increasing sales. To find a qualified supplier, a series of evaluations were conducted. Because MPT's successful turbo mill stories in Asia, they contacted them. The company perceived the contrast between the carrageen powders made by MPT and others, as well as the productivity and machine performance. In the end, MPT won the order with outstanding achievements. The company ended up purchasing two sets of powder processing equipment systems with four turbo mills.

The powder system integration was a challenge but it went well. For a turbo mill, regardless its powder fineness (200 mesh) and productivity (130kg per hour), the outstanding achievements have surpassed other European competitors. Plus, the easy to operate and acceptable price is also advantageous and allowed the company to be more ambitious. Each powder handling line contains a vacuum suction, screw conveyor, vibro separator & filter, rotary valve, cyclone separator, explosion relief valve and rotary valve. Two turbo mills are the major machines among the whole project. MPT's turbo mill is a powder grinding machine that has been developed and modified for decades based on users' experience. Today, MPT's turbo mill can grind any kinds of material, and it's the only one in many regions that is capable of doing so.

Nice Group is a famous enterprise in Taiwan and owns 3 listed companies. It is one of the top 100 enterprise groups in Taiwan with a business scope covering household chemicals, food, logistics and leisure-related areas.

AGV Products Corp is one of the subsidiaries of Nice Group in Taiwan. They have been specialized in producing healthy foods and drinks for years. Due to people's increasing awareness of having good eating habits, AGV Products Corp is able to provide dynamic options of foods and beverages and become a leading company in Taiwan. MPT's turbo mill plays an important role providing reliable and efficient powder handling processing equipment to assist them to reach their production goals.

Pin mill is suitable for small scale to medium scale production, it is easy to clean, reasonable priced and easy to operate. For powder suppliers who wish to provide multiple powders, Pin Mill allows you to implement various rotors (stud type, pin type, knife type), stators and screen rings in order to meet powder fineness standards. Pin mill's easy operation permits you to replace or expand to achieve processing goals.

SFC is a Japanese baking powder company that delivers a large amount of powder every day. Mill Powder Tech (MPT) is a Taiwanese powder machine manufacturer with more than 70 years of powder handling experience. Knowing MPT from a trade show, SFC visited MPT with specific requirements. SFC required a custom-made impact classifier mill, a requirement which allowed MPT to increase their impact classifier mill's production capability - 600kg per hour production capacity and 1,000-5,000 mesh.

For general screen-less air classifying mill, after raw material is ground into fine powder in the grinding chamber, powders are classified in order to meet particular parameters. Each blade is designed with various angles to create dynamic fluent current to capture the finest powder.

"With the Japanese client's new design, baking soda's productivity is increased. Because of their new design, we've developed a new type of air classifier mill with better performance." said Tony Ling, a sales manager of MPT.

Patented S-Type Impact Classifier Mill (S-ICM) powder processing equipment is specialized in dry powder classifying. The optimal multiple responses grinding design, fine powders can be cleanly classified, stable temperature control, high speed operation, manufactured in stainless steel and special type of blades to ensure the grinding process is safe, clean, efficient and high quality. The air classifier is suitable for various industries including pharmaceutical industry, consumer goods, chemical industry, food industry, etc. In addition, custom Engineering and turnkey system design are available.

ICM-410 for CPC Corporation, Taiwan. (CPC Corporation, Taiwan (CPC) is the foremost energy enterprise in the Republic of China.)Impact classifying mill ICM-520 turnkey project for high density fine materials.

In Toronto, there are people who line up waiting outside to buy rice powder for making rice related products for their businesses. Like some businessmen, Mr. Wang started small by selling ground raw rice in a residential building using grinding equipment he bought from a Taiwanese powder handling processing machine supplier, Mill Powder Tech (MPT). MPT is a powder handling equipment builder with more than 70 years of experience and their powder processing machine is sold worldwide.

The business went extremely well, sometimes there are people waiting outside for 24 hours just to buy batches of rice powder. Two years later, the owner moved to an industrial district and purchased bigger powder processing equipment to cope with the large demand.

In two years, Mr. Wang has upgraded his turbo mill from TM 400 to TM 600, plus the later procurement of a pin mill. MPT always aims to provide environmentally friendly machinery and equipment to various fields of industry, thus, rather than using the traditional method to produce rice powder, which involves washing and soaking the rice, draining it, laying it out and then grinding it, turbo mill TM 400 and 600 are designed to eliminate the water handling process. At the beginning, the owner was concerned about the generated heat during grinding, since it may affect the texture of rice noodles made with the powder. In the end, the result showed that MPT's machine performs well. Without water handling processing, the grinding process is cost-saving and more efficient.

For rice powder buyers, their fondness for Mr. Wang's rice powder is because of its high quality. They are able to use the powder to make chewy rice noodles with great taste, as well as Chinese and Vietnamese noodles, turnip cakes, bread, rice pancakes, or any foods that require gluten-free. Overall, Mr. Wang is thrilled with MPT's powder handling processing equipment and is willing to invest more to expand his business in the future.

In Canada, Mill Powder Tech (MPT)'s impact classifier mill is sold to Confiseries which is a sugar company that is specialized in providing sugar products. They purchased ICM-750 powder processing equipment turnkey system in Nov, 2012 for making maple sugar powder, which is a famous sugar made from Canada's maple trees. They requested 300-400 kg per hour of production capability and 300 mesh of powder fineness. MPT was able to meet their requirements with great performance.

Mill Powder Tech (MPT) broke through difficulties in developing an impact knife mill that would solve spice and herb's grinding dilemmas. Due to various factors (environmental, equipment, human operation), spice and herb powder handling processing equipment can result in low quality powders. With MPT's innovative design, spice's temperature is controlled, color is sustained, productivity is increased and the price is reasonable.

Impact knife mill is great for small and medium enterprises who wish to deliver high performance ground herbs, roots and spices. It is also cost-saving, with high production capacity and easy maintenance. Impact Knife Mill (IKM-310)

For some herbs, their roots and seeds can make the grinding process tricky, in the end, the odor can be lost, the color can be faded and the root can be very difficult to cut. They can wear the powder equipment out and the whole powder handling process becomes costly and inefficient.

Because impact knife mill's reasonable price, for powder suppliers who wish to sell great selections of species, it is affordable to buy several impact knife mills at once. It does not only save your time for cleaning and switching equipment, also avoids the chance of contamination.

In Bangladesh, ACI Limited and Square Group are both leading companies in pharmaceutical, food, construction, daily product industries. Their procurement of MPT's spice grinding systems proved their #1 selection of powder mill supplier.

The subsidiaries, ACI Foods Limited, is selling pure spices, including chili powder, turmeric powder, coriander powder and cumin powder. SQUARE Herbal & Nutraceuticals Ltd. has attained the core confidence of health care providers with the highest quality herbal products of purely eastern and western origin, as well as meeting ever expected efficacy and safety based on international standards.

"Good grinding processing equipment should be able to retain the odor of spice in its own place, leaking smell shows failure of the process. Our more than 70 years of powder mill experience has allowed us to develop outstanding blades to handle any kind of materials.", Tony Ling, a sales manager of MPT claimed.

The grinding method of conventional grinders utilizes collision, cutting, and friction to accomplish the goal of powder refinement, typically such method produces from impact surface that contaminates the out-put material. When required particle fineness is in high micron, the contamination becomes worse. On the other hand, a capable JET MILL delivers refined powder without contamination, however it presents the problem of high energy consumption and inefficiency out-put performance. Thus, Mill Powder Techs combined the advantages of the two grinding methods, without the problematic impurity issues, and creates Cyclone Mill.

Mill Powder Tech (MPT), based in Tainan, Taiwan, was founded over 70 years ago and specializes supplying industrial powder handling process equipment. Today, with 12 agents and 30 distributors located globally, MPT has sold their grinding equipment to over 70 countries. As a prominent size reduction solutions provider, more than 40 types of machines are ready to serve you with solid technology.

MPT started providing animal feeding-stuff and food size reduction equipment in 1940. In 1975, MPT developed the 1st turbo mill prototype after years of collected experience, in 2004, MPT expanded their market worldwide with outstanding patented powder processing equipment and turnkey project design targeting in material grinding, mixing and crushing.

To compete with the powder processing equipment from Europe and Japan, MPT designs GMP and CE certified powder processing equipment in a cost-effective manner. In addition, they also deliver environmentally friendly designs to meet market trends.

MPT's powder grinding machine meets 80% customers' requests, and to fulfill the needs of other clients who wish to grind what normal equipment can't, MPT is going one step further, delivering custom-made and smart turnkey projects.

"Our goal is to design powder handling equipment that is flexible, integrated, cost-effective and productive; in the end, their business is profitable based on over 70 years of seasoned engineering experience." said the Sales Manager of Mill Powder Tech.

With more than 70 years of experience, Mill Powder Tech's powder processing equipment is highly recommended if you wish to supply fine powders. The powder's temperature is controlled, color is sustained and productivity is increased when using MPT's machine. Turbo mills, blenders, pin mills, impact classified mills, cyclone mills, hammer mills, powder grinders, cutting crush machines, bread crumb grinders, vertical mills, peanut milling machines and sesame milling machines with more than 40 types of equipment is ready for you to choose. Industrial blenders and mixers, temperature controlling, pulverizers and vibratory feeders are integrated into material powder handling systems for complete processing.

Mill Powder Tech (MPT) started providing animal feeding-stuff and food size reduction equipment in 1940. In 1975, MPT developed the 1st turbo mill prototype after years of collected experience, in 2004, MPT expanded their market worldwide with outstanding patented powder processing equipment and turnkey project design targeting in material grinding, mixing and crushing. If you are looking for a powder handling expert, look no further than Mill Powder Tech from Taiwan. They've handled hundreds of materials that are involved in various industries including chemical, food, pharmaceutical, plastics & rubber, mineral, recycling, etc. Send MPT an inquiry now!

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current trends in milling technology - pharmaceutical processing world

current trends in milling technology - pharmaceutical processing world

No pharmaceutical processing line is complete without a mill for handling both active and inactive materials for the manufacture of tablets and other products. To date, cone mills and hammer mills still play some of the largest roles in pharmaceutical processing due to their versatility.

Both cone mills and hammer mills have smaller footprints in processing environments where space is at a premium. Many of these mills are now equipped with integrated lifting columns, allowing them to adjust to fit into virtually any processing line. Further, their portability allows manufacturers to increase efficiency by moving and sometimes dismantling them quickly for cleaning.

Cone mills, or conical screen mills, have been used traditionally to reduce the size of pharmaceutical ingredients in a uniform manner.However, they also can be used for mixing, sieving and dispersion. They come in a variety of sizes, including tabletop laboratory devices to full-scale, high-capacity machines used for large pharmaceutical processing operations.

While the uses of cone mills vary, the trend toward using them in pharmaceuticals includes de-lumping dried materials during production; sizing wet granulated particles prior to drying; and sizing dry granulated particles after they are dried and prior to tableting.

Compared to other milling technologies, the cone mill also offers other specific advantages to pharmaceutical manufacturers. These benefits include lower noise, more uniform particle size, design flexibility and higher capacity.

The most innovative milling technology on the market today offers greater throughput and product size distribution. In addition, they are available with variable sieve (screen) and impeller options. When used with low-density materials, a sieve can increase throughput by more than 50 percent compared to mills designed with straight bars. In some cases, users have achieved unit production capacity of up to 3 tons per hour.

It is well known that milling generates dust, which can be particularly hazardous to operators and the pharmaceutical processing environment if the dust is not contained. There are several methods available for dust containment.

Bin-to-bin milling is a fully in-line process that relies on gravity to feed ingredients through the cone mill. Technicians position a bin below the mill, and a bin placed directly above the mill releases materials into the mill. Gravity allows the material to pass directly into the bottom container after milling. This keeps the product contained from start to finish, as well as makes transferring the material easier post-milling.

Another method is vacuum transfer, which is also an in-line process. This process contains dust and also automated the process to help customers achieve higher efficiency and cost savings. Using an in-line vacuum transfer system, technicians can feed materials through the cones chute and have them automatically pulled from the mills outlet. Thus, from start to finish, the process is fully enclosed.

Finally, isolator milling is recommended to contain fine powders during milling. With this method, the cone mill integrates with an isolator through a wall fixing flange. The flange and configuration of the cone mill allow for a physical division of the cone mill head by the processing area that is outside of the isolator. This configuration allows any cleaning to be carried out inside the isolator by way of glove box. This reduces the risk of dust exposure and prevents the transfer of dust to other areas of the processing line.

Hammer mills, also called turbo mills by some pharmaceutical processing manufacturers, are typically suitable for research and product development, as well as continuous or batch production. They are often employed in cases where drug developers require precision particle reduction of difficult-to-mill APIs and other substances. In addition, hammer mills can be used to reclaim broken tablets by grinding them into powder for reforming.

For example, upon inspection, some manufactured tablets may not be up to a customers standards for a variety of reasons: incorrect hardness, poor appearance, and overweight or underweight. In those cases, the manufacturer can choose to mill the tablets back down to their powdered form rather than take a loss on the materials. Re-milling the tablets and introducing them back into production ultimately reduces waste and increases productivity. In almost all situations where a batch of tablets does not meet specifications, manufacturers can use a hammer mill to overcome the issue.

Hammer mills are capable of operating at speeds ranging from 1,000 rpm to 6,000 rpm while producing up to 1,500 kilograms per hour. To achieve this, some mills come equipped with an automatic rotating valve that permits technicians to fill the milling chamber evenly with ingredients without overfilling. Besides preventing overfill, such automatic feeding devices can control the flow of powder into the milling chamber to increase process repeatability and reduce heat generation.

Some of the more advanced hammer mills have a dual-sided blade assembly that increases the viability of wet or dry ingredients. One side of the blade acts as a hammer to shatter dry materials, while a knife-like side can slice through wet ingredients. Users simply flip the rotor based on the ingredients they are milling. Additionally, some mill rotor assemblies can be reversed to adjust for specific product behavior while the rotation of the mill remains unchanged.

For some hammer mills, particle size is determined based on the screen size that is chosen for the mill. Modern hammer mills can reduce material size to as small as 0.2 mm to 3 mm. Once processing is complete, the mill pushes particles through the screen, which regulates the product size. The blade and screen perform in conjunction to determine the final product size.

Hammer mills that resist pressure shocks have become desirable to pharmaceutical companies as they work with higher-toxicity APIs at risk of dust explosion. Some of these mills now resist pressure shocks up to as much as 10 bar. Shock resistance at these levels helps protect processing areas by preventing dust explosions. These mills may use a single side-mounted with rotors or hammers depending on the materials being processed. The single-mounted rotors produce less heat than double side-mounted rotor mills, allowing manufacturers to process heat-sensitive materials at a lower risk of explosion.

Historically, developers of cell culture media use ball mills to reduce the particle size of initial blends. However, the ball milling process is long and tedious, relying on ceramic balls or cylinders in a tumbling vessel to crush the media into a powder.

Once a batch is milled, technicians must clean the mill, as well as the hundreds of ceramic balls inside. Cleaning is critical between batches because the cell culture media is highly susceptible to virus contagion. The cleaning process could take up to a week, rendering the machine unusable in the event that a customer requests a custom, quick batch of powder.

One manufacturer of cell culture media sought a milling solution that would give it greater flexibility and efficiency for meeting the demands of its biopharmaceutical customers. This included finding processing equipment that had a smaller footprint and had the potential to be portable. That way it could be moved out of the room for cleaning, and that room could be dedicated to other processes during downtime.

The solution also had to meet specific processing guidelines for temperature, and particle and batch size. Cell culture media requires fine particle size for proper dissolution rates. As much as 50 percent of the batch must be smaller than 100 microns in size. Additionally, the media is very susceptible to temperatures of 100 degrees Fahrenheit or higher. At these temperatures the powder begins to lose its bioactivity.

The company approached L.B. Bohle to perform milling trials at its service center. Using a turbo mill (Model BTM-150), Bohle produced acceptable product sizing at throughput rates of 375 kilograms per hour via rotary feed valve on top of the mill in a bin-to-bin milling setup. Bohle engineers selected a 6,000-rpm rotor speed using the impact side of the blades.

Heat was generated and measured to be about 85 degrees Fahrenheit after a small 30 kilogram run. To better control temperatures and meet the manufacturers specifications, Bohle designed a production mill using a cooling jacket around the mills chamber, in addition to injecting nitrogen gas through the shaft lip seal.

After installing the new mills, the company increased its processing efficiencies. In just a few hours, technicians can disassemble and thoroughly clean the Turbo Mill between batches. The only parts in contact with product are the rotor, chamber, mill screen and rotary valve components. This offered the manufacturer a major advantage, as many batches (for example, 1,000 kg lots) could be milled in one week compared to one or two with the conventional ball-milling method.

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dlwf500 flour mill plant-leading factory of wheat/corn milling machine,flour milling plants

dlwf500 flour mill plant-leading factory of wheat/corn milling machine,flour milling plants

3. The warranty time is 1 years. Quick-wear part is excluded. When warranty date expires, lifetime maintenance service is provided. 4. 100% QC inspection Before Shipment. 5. Best Quality & Best Service with Competitive price.

FAQ Q: How can I pay my order? A: We accept T/T, Western Union , Alibaba Trade assurance. Especially Alibaba Trade assurance. Which is guaranteed by Alibaba, it is more safe and effective. For those orders less than 500USD, we also can accept PayPal payment. Q: Can you show how the machine works? A: Certainly, we will send you the Operating video & instruction to you together with machines, to help you use the machines better. Q: How can I know your machine works well? A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it. Q: Do you have a ISO certificate? A: For every model of machine, it has a ISO certificate.

complete grain processing line and flour milling plant for 10-500tpd project

complete grain processing line and flour milling plant for 10-500tpd project

AGICO is a world leading professional grain processing line manufacturer that provides turnkey project design, installation and commissioning. We mainly engage in 10-1000ton/d wheat flour mill plant, 10-200ton/d maize/corn flour mill plant, and other grain processing machines.We specialize in supply the technology and service on single flour milling machine, small flour milling machinery from 10TPD to 30TPD and complete set of flour mill 40-500TPD for wheat, corn and cereals etc. Depend on the support of many different factories, we can supply the different designs with different cost to meet different buyers request for grain processing line. If your business is simple and initial investment is limited, 40-60TPD flour mill plant is right for you, it is steel frame construction, low cost. But if you intend to large scale supply of flour, you would have to take care of 80-250TPD or 300-500TPD complete flour mill plant. It occupies larger land spaces to build the plant workshop. We also supply all the flour mill machines which can be used in complete grain processing line, like grain cleaning plant, grain hulling plant and flour milling plant. With more than 20 years of production experience in grain processing line, AGICO has built many turnkey projects for our clients in New Zealand, Chile, Zambia, Argentina, Indonesia, Ethiopia, Colombia, etc.

Grainmilling is the process of turning grain such as wheat, corn and other kinds of cereals into flour. Find out this knowledge could help you start a business of grain processing line. AGICO is well recognized worldwide turn-key project design provider, especially for wheat milling, corn milling. We are capable of A to Z engineering services from consultancy, design, manufacturing, onsite installation, staff training, repair and maintenance and business extension ideas.

development of a form milling method for line gear: principle, cnc machine, cutter, and testing | springerlink

development of a form milling method for line gear: principle, cnc machine, cutter, and testing | springerlink

Milling, as one of the most versatile machining methods, which is simple and flexible, is suitable for small and medium batch production of gears. Relevant method of form milling for line gear, a new type of gear, was studied in this paper. Firstly, the principle of a form milling for line gear was presented, that is capable of machining line gears with circular helix, conic helix, or planar helix as their contact curve, and of external or internal line gears. Secondly, the corresponding design methods of form milling cutters were proposed on basis of the structural characteristics of external and internal line gears, separately. Then, on the basis of the milling characteristics of line gear, a special CNC machine tool was developed, which is much cheaper than a five-axis machine tool. Finally, through the relative experiments on line gears and line gear reducers, the feasibility of the processing method proposed and the practicability of the special machine tool developed were verified.

Ren JX, Yao CF, Zhang DH, Xue YL, Liang YS (2009) Research on tool path planning method of four-axis high-efficiency slot plunge milling for open blisk. Int J Adv Manuf Technol 45:101109. https://doi.org/10.1007/s00170-009-2153-1

Deng XZ, Li GG, Wei BY, Deng J (2014) Face-milling spiral bevel gear tooth surfaces by application of 5-axis CNC machine tool. Int J Adv Manuf Technol 71:10491057. https://doi.org/10.1007/s00170-013-5499-3

Chen YZ, Xie XD (2017) Planar helix driving contact curve line gear mechanism. In: International Conference on Mechanical Design (ICMD). Springer, Singapore, https://doi.org/10.1007/978-981-10-6553-8_2, (to appear in print)

This study was financially supported by the National Natural Science Foundation of China (No. 515 75191), the Tribology Science Fund of State Key Laboratory of Tribology (No. SKLTKF17B04), and Natural Science Foundation of Guangdong Province (No. 2018A030310404).

Chen, Y., Hu, Y., Lyu, Y. et al. Development of a form milling method for line gear: principle, CNC machine, cutter, and testing. Int J Adv Manuf Technol 107, 13991409 (2020). https://doi.org/10.1007/s00170-019-04771-2

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