Gold CIL process (carbon in leach) is an efficient method of extracting and recovering gold from its ore. By cyaniding and carbon leaching crushed gold ore slurry simultaneously, CIL process lowers the gold mining operation cost and increases gold recovery rate to 99%, which is the first choice of modern gold mining and gold beneficiation plant.
The hematite processing line adopting stage grinding and stage separation for high separation efficiency. The combination of strong magnetic separation and reverse flotation process ensures the concentrate grade and environmental protection.
Quartz sand purification is removal of a small amount of impurities and the high difficulty separation technique to obtain refined quartz sand or high purity quartz sand. The purification technologies of quartz sand at home and abroad are washing, classifying and desliming, scrubbing, magnetic separation, flotation, acid leaching, microbial leaching, etc.
The precious metal minerals are mainly gold and silver mines. Xinhai Mining has more than 20 years of experience in beneficiation for gold and silver mines, especially gold ore beneficiation technology, gold gravity selection process and placer gold selection process.
With Class B design qualification, Xinhai can provide accurate tests for more than 70 kinds of minerals and design a reasonable beneficiation process. In addition, Xinhai can also provide customized complete set of mineral processing equipment and auxiliary parts.
Xinhai can provide the whole and one-stop mineral processing plant service for clients, solving all the mine construction, operation, management problems, devoting to provide modern, high-efficiency, and energy-saving mine roject construction and operation solution for clients away from worries.
Through mineral processing experiment, the mineral processing flow is customized. Multiple tests are carried out in every link, and make sure the final processing flow to guarantee the successful mineral processing plant construction. From every details, Xinhai builds green high-efficiency mineral processing plant for mineral processing plant.
According to tailing processing technology, Xinhai has tailings reprocessing technology and tailings dry stacking. Tailings dry stacking is the self-launched tailings dewatering technology, which is the effective technology in green mine construction.
This line is mainly for washing ,filling and capping of carbonated drink ,such as cola , aerated mineral water and so on ,it has many characteristics ,such as easy operation ,steady performance, it confirms to the sanitation requirements ,it is an ideal choice for small and medium size drink factories .
Reverse osmosis use enough pressure to separate water trough film of reverse osmosisor (semi-permeable membrane ),so it is called to reverse osmosis , RO, as high efficienttechnology of desalting ,can remove impurity such as inorganic ion , bacteria ,virus , organic substance and colloid etc in original water so that obtain highquality pure water.
Automatic filling machine adopts computer control, is the collection of light, machine, electricity, gas in one of the high-tech products, convenient installation, simple operation, wide bottle type of application, due to adopt computer control, filling accuracy.
Fruit drinks, carbonated soft drinks, alcoholic drinks, mineral water, pure water, yogurt, milk, oils, hair care products, skin care products, such as cosmetics, cleaning, cleaning products, tooth paste, paste, glue, liquid, syrup
machine washing, filling, capping three functions in one body, the entire process automated, suitable for pet bottles, plastic bottles of beer, fruit juice, mineral water, pure water, coupled with temperature control device can also be used for hot filling.
Inleptitemineral processing plant, the layout of each type of equipment is a key factor in meeting production requirements while keeping capital and operational costs to a minimum. The processing plantflow sheet starts by reducing the size of the leptite mineral and making it manageable for extraction. After crushed, the mineral is conveyed to grinding plant for fine size reduction. The mill further produces the leptite minerals into fine powders for further processing.
The fine grinded materials maybe further processed in separation operation, such as gravity separation, flotation separation etc., until the required value minerals are concentrated. The whole processing plant flow sheet will design according to leptite mineral properties, production requirements and other specific conditions.
SBM provides cost-effective processing solutions for all type of mineral processing applications. Mineral processing plants need integrated process control systems that make use of process measurements, drive and power distribution information, to increase plant-wide efficiency, productivity and reliability. Plants must also manage vital process and business information if management objectives are to be met. Accurate and timely information is critical for achieving greater productivity.
The leptite processing solution will be design according to on-site inspection, mineral experiments, and specific requirements. The processing solution provides high production efficiency, low energy consumption, and high investment return.With the comprehensive leptite processing solution, you can deploy personnel and resources decisively and effectively in order to achieve a reliable operation.
Techniques applied for mineral processing vary with the nature and location of the deposit. Leptite processing involvesseveral different stages,mainly including crushing, grinding, screening, classification, separation etc. The extracted leptite materials will be first conveyed to quarry processing plant.
SBM is the world leader instone processing and quarrying technology. We have been dedicated in mining and quarrying industry for long history. We developed complete series of leptite processing plant for sale including extraction plant, crushing machine, grinding mill, screening plant, belt conveyor system, washing plant, separation machine etc. We also provide business plan for leptite stone processing plant project.
Crushing is the first stage in the leptite processing production line.Leptite crushing can be operated in three steps based end products requirements: primary crushing, secondary crushing, and tertiary crushing operation. It is crucial to design the crushing circuit layout properly, in order to ensure high effective and smooth production operation.
Different crushing circuits in mineral production line involves various crushing machine, the primary crushing usually includes only a crusher and auxiliary equipment of vibrating feeder and conveyor. Except the prime equipment, secondary and tertiary crushing circuit also have impact crusher or cone crusher and vibrating screen or storage bins. Following are some main types of mobile crusher machine in leptite production line.
Mobile jaw crusher plant is designed to crush all rock types from the hardest granites to abrasive ones and recycle materials. It shows excellent performance in dolomite crushing production line. It offers a compact track mounted package for efficient primary crushing and screening, including demanding recycle applications.
Mobile impact crusher plant is a strong competitive package of intelligent productivity on tracks tailored for the demanding crushing contractor market. Combining high capacity, large feed size and compact transport dimensions, it complements the proven and comprehensive product line of mobile crushing plants.
Mobile cone crusher plant designed for secondary and tertiary crushing applications, combines high capacity, large feed opening and compact transport dimensions. The cone plant can be equipped with either one or two-deck detachable screens.
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Spritzer, the brand of natural mineral water was the best selling mineral water in Malaysia. Spritzer establishes the late of 1980s in Taiping, Perak with small set-up. In this day, Spritzer group and become the most intact and largest bottled water producer in Malaysia. The company today consist of five subsidiaries which are involved in the manufacturing and distribution of natural mineral water, sparkling natural mineral water, distilled drinking water, carbonated fruit flavoured drink, non-carbonated fruit flavoured drink, functional drink, toothbrushes, pre-forms and packaging bottles.
Spritzer Company own a vast of 300 arc site which is full of natural mineral resources. Besides that, the company is a environment friendly company. The surrounding of the arc site is surrounded by lush tropical rainforests greenery, away from pollution.
Production lines of the company are equipped with the state-of-the-art bottling technologies. All are operates automatically. Highly qualified professionals such as food technologists, chemists, microbiologists and engineers are all implemented in the plant.
Spritzer has received many awards since its incorporation in 1993. In year of 1994, 1997, 1999 and 2000, the company receive the Aqua Awards from The International Bottled Water Association. Ministry of International Trade and Industry awarded the spritzer company the Industry Excellence Award in year 2003. The supreme quality of Spritzer water has been recognized all over the world. One of the greatest achievement by Spritzer is they have won Readers Digest Trusted Brand Award Platinum for 10 consecutive years from 1999 to 2008. In the same year, Spritzer also won the SME Recognition Award. This have proven that the performance of the Spritzer Company once again acclaim by the SMEs professional evalution platform. (Company Profile)
Filtration is to remove the suspended solid from the water. It is the micro filter process after the pre-ozonation process. The first filtration process is the preliminary filtration which break down the solid from big to small. Follow by the intermidiate and membrane filtration to further break down until they become fine solid.
The finish products are now pack in box according to the product categories. The 230ml cup water and 600ml bottle water are packed 24 units in a box, the 1500ml bottle water is packed 12 units in a box while the 6000ml and 9500ml bottle water are packed 2 units in a box. The boxes are then sealed with tape to protect the products inside and prevent damages.
The boxes are then arrange in 11 boxes per layer on the pallet. Each pallet contains 5 layers which mean 55 boxes. The pallets are then wrapped with plastic wrap to stabilize the boxes and shift to the warehouse.
A packaging of a particular product is essential for the company as this does not only help in increasing consumer perception towards the company as well as to help in the effectiveness and efficiency of a companys operation. With this, the plastic bottles from Spritzers company are unique from their competitor in which they manufacture their own bottle by using small white balls called pre-form. Through this innovative design and new packaging solution, it is able to reduce the raw materials consumption and become more light-weighted. Since a pre-form is approximately 6cm long only, hundreds of pre-forms are able to be stored in a standard size box before it is being produced into a bottle. Therefore, the advantage of the small size of these pre-forms is to save up the storage space, causing even more pre-forms can be produced to speed up the overall production process.
In addition to that, producing the bottle from pre-form by Spritzer itself can assist the company to ensure a better quality of their bottle can be achieved. For instances, if Sprizter are to purchase their bottle from manufacturer, bottles quality are tougher to be control because a cheaper or thinner raw materials might be use by the manufacturer in order to save cost and to maximize their profit. This indirectly brings a bad image to Spritzer Company. In worst case, when the manufacturer has problem with their bottles delivery time, Spritzers production process will be delayed too. Thus, effectiveness of company is affected.
During the production process, the production machines perform the activity steps by steps from pre-form to a finished product like Spritzer Mineral Water, for example. Since the bottles are manufacture by company itself, the labelling of the bottle has to be done by company too. For a convenient and easier purposes, label of bottles are arranged in a roll to stick on the bottle quicker through an automated process instead of sticking it on the bottle piece by piece. Hence, production process is faster now.
Spritzer has works towards becoming a modern and up-to-date company whereby they use machine with air compreyer in their production line. This is different from a machine without air compreyer as the machine with air compreyer helps to ensure a smoother production flow of the company. This is because when a machine without air compreyer in the production line is broke down; another machine with air compreyer can still operate as bottles are stored inside the compreyer.
As mentioned earlier, Spritzer uses cutting edge technology in its factory. All the products manufactured from Spritzer are carried out in a fully automated production line so qualities of products are consistent. This is beneficial to Spritzer as it creates an image of doing its business responsibly and committed to good corporate governance because it aims to provide the best value for its customer.
When production line is operated in such a manner to achieve desirable results, the whole production processes are able to finished earlier. When a company works effectively, sooner or later it can use its remaining resources to allocate to other purpose like producing multiple products. This leads to a wider product range from Spritzer which include production of natural mineral water, distilled drinking water, carbonated fruit flavoured drink, functional drink, toothbrushes, water dispenser, performs and packaging drinks.
An innovative technology such as a fully automated machine is used by Spritzer to increase its production effectiveness and efficiency. When this modern machine is used, it has to be control and manipulated by technical and skilled labour so that it can be better operated. An unskilled labour with zero knowledge on information technology (IT) will not be able to perform their job well. If Spritzer hires skilled manpower, they needs to pay a higher wages to them and this surely increase production and variable cost of the company thus minimizing profit margin.
From our tour session to Spritzer Company, it has been observed that there are only two production lines in the production department. All the different products are produced in the same centralized production line. This will caused the production to be less effective and efficient. In a simple word, when the production line machine is producing "POP Carbonated Fruit Flavoured Drink", it has to be produced finish before another product line such as "Spritzer Mineral Water" can be produce next in the same production line machine.
The Spritzers own manufacturer bottle is a lighter weight bottle that has 30% less plastic. This also means pre-form used to produce the bottle is not a 100% non-plastic bottle. (Annual Report, 2012) When plastics or pre-forms price rises, production price will tend to rise too. This indirectly affected the production processes effectiveness.
The company provided the water bar for the customer to watch the video about the company background in order to provide a better understanding to the visitors about the company. The water bar displayed all the products of Spritzer so that visitors able to know more about the company products. Water bar allow the visitors to make purchases of Spritzer products.
The produced pre-forms will be sends to the production department for product development process. All the pre-forms will be sending into the fully-automated machines for further process in order to form the bottle of the mineral water.
Spritzer locates each of the productionmachines very well in order to eliminate bottlenecks and wasted or redundant movement during production process. The production machines are placed in sequence and close to each other so that the production is running smoothly. Also, it can also reduce manufacturing cycle time, utilizes labour efficiently and encourages proper maintenance activities.
Spritzer fully utilizes the space within the plant. Spritzer facilitates the entry, exit, placement of materials and products to bring convenience to the employees and reduce transportation cost. Departments are interconnected to each other through indoor corridor. It can facilitate communication and interaction between employees and supervisors. Also, it can also offer a visual control of operations or activities.
Spritzer is known as the world class eco-friendly manufacturing plant. According to the official website of Spritzer, Spritzer is one of the Malaysia best-selling natural mineral water that is manufactured and bottled out of a vast 300 acre site with bountiful natural mineral water resources in an environmentally friendly site walled by lush tropical rainforests greenery, away from potential pollution, therefore safeguarding the natural water source and confirming the high quality of the product. All bottles of mineral water are extracted from an aquifer placed over 400 feet deep underground in the tropical rainforest.It can directly build a strong positioning, gain customers confidence on company and promote products quality. Besides that, all the employees are working under a very comfortable, healthy, safety and security environment.
Spritzer does not facilitate the entry and exit for visitors. Visitors are not allowed to use the indoor corridor even though the departments are interconnected to each other because some of the departments are not allowed to be visited and are confidential. Since the entire range of the plant is very wide, visitors need to use working path to visit the plant. Besides that, visitors are not allowed to use indoor car park as well. Visitors have to park their vehicle at outdoor car park. Therefore, the facility layout does not bring convenience to visitors.
Since the preform-manufactured room is separated from the production process room, so it indirectly lengthensthe production lead time. The employee needs to carry the preform to production room to transform into bottle. The reason why the preform-manufactured room is separated from the production process room is because of Spritzer starts to produce their own bottles in the last few years. Spritzer used to outsource bottles from another manufacturer. In order not to mess up the original position of production machine, Spritzer decides to build the preform production machine in another location. Therefore, it indirectly lengthens the production lead time although it can reduce the cost of warehousing and transportation.
Every company has their own competitive advantages to help them stay in this competitive environment. This goes the same for Spritzer. Besides being located in a place rich of flora, they are also trying their best to go green by producing their own twist to recycle bottle from preforms. This bottle is lighter because it has 30% less plastic and save recycling space by at least 65%. With this, carbon emissions can be reduced (Spritzer Annual Report, 2012). This is one of their Corporate Social Responsibility (CSR) contributions. To further contribute to the community to increase their brand image, they have sponsorship on cultural event, sport events, concert, education and entertainment. For instances, Spritzer has donated their beverages product for earthquake victims in Fukushima, Japan as well as engaging in a charity drive for flood victims in Bangkok, Thailand (Spritzer Annual Report, 2012).
On the other hand, providing a good customer service is another competitive advantage of Spritzer. Unlike their competitors, Spritzer provides their customer with online store at their website. The order for at least 2 cartons of beverages can be done at Spritzers official website with a free delivery service for certain area like Ipoh, Taiping, Kuala Lumpur and Singapore. This has always benefited customer who are busy and do not have the time to shop. Ordering can be done with just a few clicks. Customer can even order it at home now after returning from a tiring work day. With Spritzers help, customers life has become more convenient, comfortable and easy. Besides buying it for home use, customer can also buy it for their office use. With their lightweight, portable mini dispenser now, customer can even order and bring it to any outdoor events like birthday parties.
Besides that, Spritzer produces quality beverages. Spritzer differentiates themselves from their competitors in terms of the quality and benefits that can be get from their beverages that customers will not be able to find in others brands beverage products. The products of Spritzer are all concern about customers health. The University of London has found that Spritzer bottled water contains a trace mineral which is called orthosilicic (OSA). This is the only silicon that human body can absorb and use. OSA is naturally found in the water underground and not synthetically produce. This is the reason Spritzer able to create the competitive advantage in term of this unique selling point of their beverages. OSA can found in all the beverages products of Spritzer such as natural mineral water, carbonated flavored water and functional drinks (Spritzer Fibre). The unique selling point of OSA is, this element can reduce the aluminum level contain inside our body. OSA is an element that able to promote skin and nails growth, formation of collagen for skin elasticity, strengthening of bones, prevents Alzheimer and reduces coronary heart disease. Since people tend to be more focus on their health now therefore, Spritzer is able to attract customer to consume their drink.
Based on our interview with the Product Manager of Spritzer Company in Taiping, Perak, we realize that Spritzer, just like any other organisation performed outsourcing method too to help them in their daily operation. By transferring an activity which was previously performed in house to an external entity which enables the organization to be a customer now is called as outsourcing. (Varadarajan, 2009) The logistic company will need to transport the raw materials to the companys factory for production. If the outsourced logistics company did not perform its job well by not being able to transport the goods on time, it will affect Spritzer Companys efficiency and effectiveness. Other than that, Spritzer outsources their maintenance services and material resources. Besides that, (Dogerlioglu, 2012) said that "The challenge in delivery is to meet the deadline issue since there will be monetary penalties for not meeting expected delivery time". This means that when Spritzer outsources logistics department, the delivery of their time can affect the success of whole project. Spritzer has utilized several outsourcings help to run its business operation. One of the outsourcings that are used by Spritzer is logistics outsourcing. (Kenyon & Meixell, 2010) mentions that numerous numbers of manufacturing companies do not own or manage the transportation and warehouse resources for inbound and outbound shipments from their facilities. (Kenyon & Meixell, 2010) also mentions that logistics can have a significant impact on cost, revenue and performance of the firm. For example, if inbound material flows from the supplier are unpredictable, companys internal operation will not be able to support the production strategies without a high level of safety stock. On the contrary, if the flows of finished goods to the customer are unpredictable, then the customer base will be frustrated. Although Spritzer has their own transportations, however Spritzer also utilizes logistics outsourcing in order to transport raw materials that are purchased from outside. Spritzer utilizes their own transportations to distribute finish products to retailers and customers.
For Spritzer Company to be successful, outsourcing is an important factor of contribution because outsource help to reduce cost, to focus on their core-businesses (Dogerlioglu, 2012) mentioned that "By outsourcing, companies can focus on their core activities and not activities that do not bring them a competitive advantage. The purposes are reducing cost, decreasing time spent and increasing quality of output. According to (Matthias Holweg F. K., 2012) outsourcing initiatives are key to firm efforts to focus on core competencies, alter engrained practices and attain significant cost reductions in non-core processes. For Spritzer Company, they had chosen to outsource their raw materials. This is because, by applying outsourcing in their core business daily operation, Spritzer Company does not need to produce the raw materials by themselves. Therefore, outsourcing raw materials helps Spritzer to reduce their production cost as produce raw materials is not the co-business. Spritzer understand that, by reduce the cost for producing non-core product, they can actually increase the budget on the production for their Core products. As the most of the customer are price sensitive, hence, Spritzer must reduce their cost so that they will not need to increase their product price. According to (John E. Mello, 2008) cost reduction was the most frequently discussed reason for considering outsourcing, and often the determining factor in the decision. One of the factors is outsource allows the company to have a cost reduction. After interview the Spritzer Company, we found that, by implemented outsourcing into their business operation, Spritzer able to save their storage and transportation costs. This is because, Spritzer able to save their storage area as they does not need too much spaces to store their materials. Based on (FREDRIKSSON, 2011) outsourcing is when a supplier is appointed by a firm to conduct an action that was earlier performed by the firm. Spritzer has outsourced their labeling from other suppliers. This is because their main business is producing mineral water. Labeling is only one of the part of their products. Thus, there is not necessary for them to produce the labeling by themselves as this will make the production cost to increase. Outsourcing defines more than just the buying of raw materials and standardized intermediate goods. It means discovering a partner with which a company can set up a mutual relationship and having the partner carry out relationship-specific investments so that it able to produce goods or services that match the company's specific needs. (GROSSMAN & HELPMAN, 2005) By having a good relationship and mutual goals or objectives with the outsourcing company, Spritzer can actually get special rate from the outsourcing company so that they can lower their operating cost and generate more revenue. They can get the lower price compare to other companies that using the same outsourcing company. This will establish competitive advantage for Spritzer.
Based on (Harland, 2005), outsourcing can enable firms to focus on "core" activities. This is also one of the reasons that motivate Spritzer Company to outsource raw materials. By outsource raw materials, Spritzer Company does not need to produce raw materials by their own. Hence, the company can save their time and resources such as human resources and capital resources to fully focus on their core activities. This allowed Spritzer to have a better control of product quality during their production. Based on the research, one of the main reasons that many companies nowadays choose to outsource is to have a better focus on their company main core activities. Normally, most of the company will only choose to outsource their non-core activities. As referred to the journal (Ashish Oza, 2007), non-core activities were gradually being outsourced for two reasons. First, outsourcing non-core activities allows firms to focus on the activities they do best and improve their overall performance. This statement had proven that, Spritzer Company had made a right decision as they chosen to outsource their non-core activities. Spritzer no longer needs to divide their resources into two sectors which are core activities and non-core activities. The company now can straight away focus on their core activities and hence, they can improve their quality of product, and shorten their production time.
(Koszewska, 2004) mentions that outsourcing is a very highly effective competitive tool and a well-known enterprise management strategy that is widely used by nowadays firm to strengthen their position in the market. Spritzer contracts out some of the duties, functions and processes to external providers who have advanced technology and specialized expertise in a given area.
Spritzer should improve the ways they welcoming the visitors. Since the visitors are not allowed to walk through the interconnect department because some of the departments are not allowed to visit, the security guards should lead the visitors to the reception. This is because the surrounding of the factory is huge. Some of the visitors may lost their way. Furthermore, the indoors car pack should open for visitors. This is because the outdoor car park is far away from the reception.
To shorten the production lead time due to the preform-manufactured room is separated from the production process room and also not to mess up with the original position of production machine, the company should improve the technology such as combine the function of preform machine and bottle producing machine into one machine. By this the production time can be shorten and the manpower can be cut down.
Since the fully automated machine that used by Spritzer to increase its production effectiveness and efficiency are rely on the technical and skilled labour, the company should provide all the employees training programme so that all the employees have the ability and skill to manipulated or control the machine. When all the employees acquire the skills, the wages for the all the employees will be same because all of them have the same skill. This can reduce the cost of the wages.
To expand the current markets of Spritzer, the company should add more production lines because there are only two production lines in the production department. By adding more production lines, the company can produce more products in the same time. For example they can produce the "POP Carbonated Fruit Flavoured Drink" and "Spritzer Mineral Water" at the same time.
In order to reduce avoid the plastic or preforms price rises that will indirectly affected the production processes effectiveness, the Spritzer company should produce the 100% non-plastic. With the 100% non-plastic, Spritzer will involve in environment friendly and also indirectly increase the image of the company
As a conclusion, we know that, the production process of a company is most important process of a company. The performance of the production process will directly affected the overall performance of a company. The Spritzer has a very good production process. Each product production process is planned perfectly. For example the manufacturing process of mineral water from stage one which is collecting the underground water until the end of the process filling the water into the bottle. All stages are well-planned and is the most efficient and effective ways.
Furthermore, the layout of a company is important too. Spritzer locates each of the production machines very well in order to eliminate bottlenecks and wasted or redundant movement during production process. The space of the company have been fully utilize too. For example, Spritzer facilitates the entry, exit, placement of materials and products to bring convenience to the employees and reduce transportation cost. Departments are interconnected to each other through indoor corridor. Spritzer is known as the world class eco-friendly manufacturing plant. The mineral water was bottled out of a vast 300 acre site with bountiful natural mineral water resources in an environmentally friendly site walled by lush tropical rainforests greenery, away from potential pollution. Besides that, all the employees are working under a very comfortable, healthy, safety and security environment.
By completing this assignment, we as a student have much knowledge that can gain from the Spritzer. First of all, the well planned of produce process. For example, we have to plan a good schedule to completing the assignment so that we can finish it on time. Besides that, the company provide a comfortable working place for the employee so that the employee can perform better. We as a student so provide our own self a comfortable study place so that we can more concentrate while studying. In order to reduce the pollution, Spritzer has produced the bottle that only contains 30% of plastic and is recyclable. This has created the awareness of global warming. We must involve our self in more activities that are eco-friendly. By all this, we can become a people that more effectiveness and efficiency.