Applications: it is mainly used in the industries of mining, coal, garbage and construction waste recycling, earthwork, roads to process the materials such as river gravel, limestone, granite, basalt, diabase, andesite and so on.
A portable rock crusher also named wheeled mobile crusher, which can be freely move with mining process. The most outstanding feature of the portable crusher is that it doesnt need concrete foundation and can move flexibly from one site to another.
Usually it is manufactured and pre-assembled in the factory for testing the machine running and removing trouble. So, when it is delivered to the crushing site, people can quickly assemble them with bolts thus starting the crushing project earlier.
You don't need build large area of concrete foundation for the crushing process, which greatly reduces the labor forces. Besides, the steel framework may account for a large portion of your total investment, and the used steel material still has values after a long time.
In order to ideally control the dust flying and noise, experts enhance the sealability to the parts which produce dust, and that's why a portable rock crusher can meet the international environmental standard.
A portable rock crusher can freely enter the crushing site and move from one site to another according to the progress of the raw material mining progress, which can save transportation costs of 50% to 70%.
"I was very glad to see that there was no dust during the production process of the entire production line. Because of its free movement, it also reduced cement consumption cost, which saved me a lot of money to for the whole production cost."
"Since I have bought these portable crushing machines designed by Fote Company with affordable price, I was very satisfied with their performance. It not only has reasonable configuration, high degree of automation, large output, but also very thoughtful after-sales service.
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Technically, portable rock crusher is a set of flexible, easily-transferred and self-contained equipment. It is a combination of devices installed in stone crushing plants and sand making plants for material feeding, crushing and screening. Besides, this kind of mobile rock crushers is widely used in gold mining and construction waste processing. It could be classified into two variations: semi-portable stone crusher and tracked crusher, according to the way it moves down roads.
Portable rock crusher is a kind of crushing equipment which could move down roads over wheels or crawler to operation site for processing materials without a pile driven and prepared (Piledriving is to sink piles into deep ground to offer an extremely stable foundation for the building above). A complete mobile crusher plant commonly consists of wheels/crawler, a fixed crusher, sometimes grinder or pulverizer, vibrating screen, movable crusher frame, which not only perfectly demonstrates a self-contained and agile structure, but also unveils the versatility of crushing and screening. So, the portable concrete crusher is the most advanced crushers among all crushing equipment.
Flexibility highlights and separates portable rock crushers from the stationary machine. A portable rock crusher is available for various terrains and could be driven by both diesel fuel and electric generator, which implies that power supply wont be such a challenge for the places where a mobile stone crusher machine is launched. (Analysis of investment on power supply will be elaborated on later) Besides, according to the real project demands, the portable concrete crusher can also be customized to a small scale rock crusheror big ones, which totally depends on how many materials you have and productions you want.
How much it will take to invest in a mobile rock crusher? Hongxing Machinery portable rock crushers provide different models of rock crushing machine to meet customers' needs whether hatever you use it to process gold or process construction waste. And there are also very cute mini rock crusher machines for your small-scale crushing project.
The workers and facilities assigned on pile driving could be cut down because there is no need to prepare one for a portable rock crusher. In addition, a portable rock crusher usually comes with a PLC controlling system to offer a simple operation, and three men could get it under control at siteone takes charge of maintaining, one is the loader driver, and the last is in charge of real-time supervision, which explains why its said that a mobile rock crusher is a money saver. A mobile rock crusher could be driven to operation site and gotten in production immediately, not to mention that it could deliver end products to where they are wanted to be.
According to research, it needs 70 RMB (11 dollar) to truck a ton of granite in China. Thats to say, approximately 11000 dollar needs to be spent only in delivering 1000 tons of materials, let it alone adding the end products freight cost. While a portable rock crusher will spare users from such kind of worry, compared with a fixed crusher, as in whats shown in the chart below.
Product Quality: Its often said that how much you'll spend depends on quality, so is in the case of a portable rock crusher. More importantly, only a manufacturer pulls more advanced technology and high-quality materials as well as more senior engineers on researching and designing such high-end product can an unrivalled mobile stone crusher come into being. So, to ensure a long term stable working, people have to purchase the high-quality cruhshers installed on the portable rock framworkno matter it is jaw crusher or impact crusher, which can bring you the largest working capacity and profits.
Supplier: there are agents and mobile stone crusher manufacturers who both supply portable rock crusher in the domestic and foreign market. The agents usually refer to those people who buy products from manufacturers and sell them to end buyers to withdraw a sum of commission during the whole transaction, while the portable crusher manufacturers are those people who make products and directly sell them to end buyers. Nowadays, many people choose buy rock crushers whatever it is portable rock crusher or fixed rock crusher from manufactures not agents because the former can offer best service, product quality gurantee, and free operation trainning while the other just sale it out and then responsible for nothing.
Market: With the booming development of construction, cement and chemistry industry, this kind of more flexible and mobile rock crusher is in greater and greater demand in the market, which has created a stage where some of manufacturers play a villain role in lifting the price of portable rock crusher to a new bar to squeeze as many profits as possible.
Diesel engine: the engine which is usually affiliated with the equipment is started with diesel fuel consumption to generate power used for a portable rock crusher to move and crush. From Google, a database penetrating every walk of life, it is easy to learn that about 210 grams of diesel fuels has to be consumed for per kilowatt of electricity and 800 grams of them make a liter even. Then in China, each liter of diesel fuel is sold for 6RMB (1 dollar), a number almost coinciding with that in the international market.
Generator-driven pattern: in China, a 100kw generator could produce 1 kilowatt of electricity per hour, and 1 KWh industrial electricity needs to be paid approximately 1 RMB(0.6 Dollar) for, as well as a 100kw generator sold for 40,000-50,000RMB (5,953-7,400 Dollar). It should be noticed that if the generator-driven pattern is more suitable for an operation site, getting generator backups prepared ahead is definitely an awesome action.
From the diagram, it could be seen that the former pattern is more fitting for short-term projects, and the latter one is better used in long-term projects. Actually, each of power supply patterns has its own two sides. Generator-driven pattern proves to be friendly to environment where human reply on and could help users skip some trivial procedures, but raises a higher standard on operating cost; while diesel engine turns out to be more economical, but inevitably causes air pollution to environment. So which kind of method to take is determined by the final requirements.
As one of key parts of investing, the portable rock crusher machinemaintenance costmainly lies in turning the old and worn-off wearing parts into new ones. As a matter of fact, when it comes to maintaining some kind of crushing equipment, its all about changing the worn-off spare parts. The only difference is that each kind of machine gets its own wearing parts with different qualities. For example, it does take more investment to maintain a portable cone crusher than a portable jaw crusher, because the cone crusherwearing partscomes with higher quality and longer service life than those of a jaw crusher.
All in all, purchasinga portable rock crusher is just as important aschoosing the right crusher manufacturer. So, you have to take all things into consideration like the respons of its customers, the price of the rock crushing equipment, the shipping money, the service.
How does a portable rock crusher work? In general, it can work alone and also can team up with another crushing equipment. A portable rock crusher is a combination of crushing machines like feeder, crushers, transportation and screening equipment, just like a complete production linewith large capacity stone feeding bin and stone screening equipment.
Compared with the other ordinary crushing machines, a mobile impact crusher plant could not only show a good performance under the environment better for a stationary crusher, but also play an irreplaceable role in the short-term project that is operated in a complicated and terrible environment, or needs to be occasionally transferred from one location into another one for processing purpose. A portable rock crushing machine is a better choice for the people who are planning to make a higher bid, as currently advanced technology and premium materials have to be adopted to make it such a flexible rock crusher. What's more, there are many mobile crusher manufacturers who can draft the plans for you.
Portable rock crusherhas excellent mobility and adaptability of the working site, anditdoes not need much pre-preparation before the installation of the portable rock crushing station. Except that, the mobile rock crusher also has many remarkable advantages, such as high crushing efficiency, strong bearing capacity, stable operation, convenient maintenance and so on.
China Hongxing is a professional mobile crushing station manufacturer. The crusher equipment includes cone crusher, jaw crusher, impact crusher equipment, etc. There are many cheap and affordable rock crushing machines for sale. You can have a look at the product center where manufactures all kinds of rock crushing machines, such as crushing equipment, mobile crushing plants; construction waste disposal equipment; sand washing equipment; conveying screening equipment.
A portable rock crusher machine is more of a qualified helper for recycling construction waste and concrete in cities, especially for some small operation sites where construction waste piles up dispersedly, which could be explained through three easy-understanding reasons.
Moreover, a portable rock crushing machine is able to effectively ease industrial sand shortage through offering abundant premium manufactured sand and has been playing a chief role in current infrastructure construction industry.
Today, environmental issues are deeply rooted in the hearts of the people. The stacking and burying of construction waste will cause serious pollution to the surface and underground. In this way, it is very convenient for a portable rock crusher machine to handle construction waste. Due to the complex terrain of some construction waste dumping sites, the mobility of the portable rock crusher tends to be an excellent stone crusher machine to solve this problem. The construction waste processed by portable rock crusher can be recycled, and some recycled materials can replace the aggregate of sand and gravel, which reduces the exploitation of river sand and plays a major role in protecting the environment. Nowadays, the portable concrete crusher has effectively solved the problems on of management and protection of rivers and lakes. For example, in the past, we always saw construction waste occupied the road disorderly but now the portable construction waste can crush them efficiently in short time.
Environmental protection is the practice of protecting the natural environment by individuals, organizations and governments. Its objectives are to conserve natural resources and the existing natural environment and, where possible, to repair damage and reverse trends. --Wikipedia
With the increasing attention paid to environment protection, stricter and stricter requirements have been put on a variety of enterprises supplying mining machines. In order to keep down dust and noise level of a portable rock crusher in the middle of running, some methods could be implemented as below:
Dust-proof measures: An amount of dust mainly appears and flies around a portable rock crusher doing crushing. In order to avert such phenomenon causing severe air pollution to environment, a new cavity design offering great sealing performance, with addition of sprayer, has been adopted in making the advanced movable crusher to effectively prevent dust from snapping out and put restraints on dust rising separately during the whole processing, which successfully illustrates how eco-friendly a portable rock crusher could be.
Noise-proof methods: noise proofing for a portable rock crusher equipment is mainly reflected on turning down the noise source and adding noise-isolation cover. Take a portable impact crusher for example, its feasible for engineers to optimize manufacturing technique and adopt materials making lower noise when researching and developing the portable impact crusher to keep down the noise source through relieving machines vibration and friction. Besides, with the help of noise-isolation cover assembled on the impact rock crusher, noise could be significantly turned down when the machine is crushing and processing materials.
Apart from all of these ways to control dust and noise, a mobile rock crusher equipment also unveils good eco-friendly feature, which could be illustrated from two aspects: natural resources conservation and high efficiency. The former is attributed to its self-contained structure that takes less space to conserve land resource, and the latter is thanks to that it could move along routines to make it to the operation site where raw materials could gets crushed then. This could save adequate investment on transporting materials to the site for users and do little harm to environment, not to mention its convenient maintenance, powering saving and great return on investment.
A portable rock crusher could be at its most effective condition when the capacity is arranged at 80-400t/h, for its space-limited frame for containing and supporting other equipment pulls certain standard on the fixed crusher used with it, which indicates that a fixed crusher is not fitting for the carrying frame if its biggest capacity is under 80t/h or above 400t/h. A small or mini fixed crusher cannot take too much more of vibration and friction, while a big one fails to fit in the frame of a portable rock crusher. Therefore, if some projects such as coal mining, gold mining are located in the terrible environment, a 80-400t/h portable rock crusher equipment will be the best choice because of its flexibility and great efficiency.
As opposed to a fixed crusher, a portable rock crusher is not perfect for processing a large number of materials in large size. Because it happens to team up with a stationary crushing equipment to work together, like portable jaw crusher and portable impact crusher, portable cone crusher(used in secondary crushing) and the feeding opening designed for material entry is supposed to coincide with the feeding size of the stationary crusher whose total weight and dimension need staying in accordance with the frame, otherwise, numerously oversize materials fed into the machine will result in severe clogging condition even unexpected downtime.
Take the portable jaw crusher as an example, this kind of stone crushing plant can be applied to some materials with hardness less than 9 and humidity below 6%. In addition, the non-flammable and explosive materials are also suitable for processing with portable jaw crushers. And different models of the crushers suit for differet project scales. Apart from the generla big ones, there is also mini rock crushers which is mostly used to reduce very small materials at a limited space.
Actually, the installation of a portable rock crusher primarily follows several simple steps: delivering the machine to siteinstallationsoft operating (without materials)soft operating(with materials), and it could be literally put into operation if each of steps proves nothing abnormal. Sometimes, with the help of some manufacturers who is known for free one-stop service including product delivery, installation and personnel training and etc, it wont take more than a week before getting a portable rock crusher mining machine into mass production. Just like a fixed crusher, a mobile rock crusher equipment should be maintained every 20 hours in order to guarantee its uptime.
Semi-portable crusher (also for semi-mobile crusher) consists of two main parts: moving parts and working parts. The moving part includes chassis, legs and oil tank, and the working part is fixed on the former part and contains a fixed crusher and power units such as electronic control system. Only with the help of a tractor can a semi-portable crusher move flexibly.
Unique Features of Semi-portable Crusher Mobility Only with the help of a tractor could a semi-portable crusher move Working Efficiency Fixed legs under the frame guarantee its reliable working condition and enable it to team up with large fixed crushing equipment to improve efficiency as a whole Equipment Performance With short wheelbase (wheelbase is the distance between the centers of the front and rear wheels), and small turning radius (the turning radius of semi-portable stone crusher is the radius of the circular turn that it is capable of making), it doesnt do harm to roads End Product With fine size and premium quality, its end products are easier to get recycled
Tracked Crusher is literally a kind of portable rock crusher or mobile stone crusher. With a tracked chassis, tacked crusher could move even make a turn flexibly under the remote control of PLC system touchpad. Like a semi-portable crusher, a tracked crusher could process 50-400tons of materials per hour as well.
Even though tracked crusher is not as good as a semi-portable crusher in terms of stability and efficiency, it could move freely without traction force and demonstrates greater mobility and agility than semi-portable stone crusher.
Secondly, tracked/portable stone crusher is more easily-transferred because it takes advantage of crawler to move flexibly and only needs the least time and manpower to get delivered to operation site with the remote control of intelligent PLC system touchpad.
Lastly, the chassis of tracked crusher is designed in a fully rigid tracked structure looking like a ship and reveals the following characteristics: good rigidness, unrivaled flexibility and great acclimation for mountains and wetlands. All of these features enable a tracked crusher to climb mountain to reach operation site, which makes it more perfect for mountain stone mining and open coal processing.
With the development of technology and society, portable rock crusher has being more and more popular and playing a crucial part in society.An oil-electric dual-purpose crusher is equipped with a dual-purpose sifter the portable rock crusher uses the best innovative design to set a new benchmark for communication and collaboration between crushing equipment and other ore dressing equipment.
More importantly, people and government attach much importance to the environmental protection, especially the heavy mining machine industry. The portable rock crusher machine manufactured adopts environmental protection design, reducing dust pollution and noise, which is a stone crusher with economic and environmental protection properties. Lead a new lifestyle starts with a flexible, agile and eco-friendly portable rock crusher equipment.
The portable crushing plants launched by SBM are masterpieces that have been developed on the basis of more than 30 years of experience accumulation, installation experience of tens of thousands of machines, and a large amount of capital input on R&D. They can be widely used in many fields such as metal mines, building stones and solid waste disposal to meet customers' diversified requirements.
The portable plants own 7 series and 72 machine models. Compared with the other portable crushers and screens in domestic and foreign markets, portable crushing plants have more machine types and wider coverage.
All actions are controlled by intensified hydraulic system so that the operator can simply and rapidly set the operating actions of the mobile crusher. The operation and maintenance management can greatly save the labor cost.
Compared with fixed production lines, this mobile crushers have a shorter engineering period and rapider transition, which not only reduces the investment risk and opportunity cost of the investors, but also avoids the demolition and construction after the end of project, making it more economical and environmental.
There are 12 models available for coarse crushing. The capacity can reach 650TPH, and the feeding size can allow 1100 * 1200mm. Meanwhile, multiple series of portable crushing plants can not only appear in quarries and the coal industry, but also meet demands for processing concrete and building wastes. The birth of SBMs portable crushers for coarse crushing made up for the regret that there is no large-capacity portable crusher plant in domestic area.
Among portable plants, there are 18 models which, used in the secondary crushing stage, can not only crush materials, but also screen and classify them. Combined with vibrating screens whose angle is adjustable, portable crushing plants are able to have larger capacity.
In actual situations, there may be a large amount of mineral soil which doesnt need crushing. If users dont separate it from materials and just feed them into the coarse crushers, the burden on coarse crushers may increase and more energy consumption may be incurred. However, using independent mobile crushers, the mineral soil can be pre-screened with no need to put more equipment or costs.
Of portable crushing plants, there are 4 models supporting fine crushing, reshaping and screening simultaneously. Equipped with advanced VSI Impact Crushers (better known as sand makers), the finished aggregates have excellent cubic shape and even granularity, more suitable for concrete production.
This kind of portable crusher is specially designed to produce building sand and road sand. They integrate sand production and sand washing. They can not only wash sand, but also classify sand and remove sundries in sand.
For customers whose project scale is not that big, ordinary combination of portable crushers needs high investment costs. So, in light of this, SBM specially pushed out the independent three-combination of portable crusher plant. In this way, demands for the yielding and the flexibility can be satisfied simultaneously.
For customers whose project scale is not that big, a four-combination of portable crusher plant is an ideal choice. Integrating coarse crushing and intermediate crushing, the four-combination of mobile crushers can finish working independently. The output aggregates can be used directly, high-efficiency and simple.
Portable crusher plant focus more on its performance. It can be reflected in many aspects like different hosts can be equipped in racks. Equipping adjustable vibrating screen and users can set it depending on the situation. Hydraulic control make operate and maintenance easier.
By adding angle adjustment function on portable crusher plant, user can set the vibrating screen angle without changing screen according to situation. Bigger screen angle can make higher efficiency to get bigger capacity under the same power.
The driver on older belt conveyor is usually arc-shaped gear motor with considerable deficiencies in adjusting speed and no-load condition. In addition, it cant stop machine from inverting when there need emergency shut down, which probably damage machine.
The portable crusher adopts cycloid hydraulic drive and can adjust its speed freely which help saving energy and costs. When encountering downtime, cycloid hydraulic drive can stop machine from inverting and damaging but still with material distribution naturally.
This portable crusher production line is reasonable and simple, greatly reducing the number of belt conveyors and silo hoppers, shortening the equipment installation cycle (installation and commissioning of the entire line only takes about 10 days), reducing the late failure rate of the production line and reducing the energy consumption of the entire line and production costs.
Customer Feedback: Our raw material is rock, the production site is located in the mountainous area, and the construction period is short. After completing an operation, we need to quickly transfer to another site for crushing production. The ordinary equipment is difficult to meet our needs. So, SBM offered us a portable crusher that can quickly enter the site. The installation is simple. The maintenance is easy. Especially, aggregates produced have good grain shape and high quality, and the use effect is very satisfactory.
Based on local production conditions and requirements of finished products, the customer made a number of inspections and repeated comparisons, and finally decided to introduce the mobile crusher from SBM. After the production line was put into use, the operation status was good, the production cost was low, and the output efficiency was high, becoming a local demonstration production line.
Before this cooperation, the customer had established a large-scale granite crushing line provided by SBM. In response to environmental protection and in order to cut the transfer cost of raw materials, the customer finally chose a mobile crusher developed and researched by SBM.
The customer is from a resource recycle company. To bridge the demand gap of local aggregate market, the customer decided to invest a production line for disposal of building wastes. Very often, the building wastes are scattered and space of demolition is limited, so how to dispose building wastes with low costs but high efficiency is the question customer cares most. After many inspections, the customer finally chose to cooperate with SBM by purchasing a mobile crusher.
After multiple investigations, the customer chose SBM's mobile crushing station for the treatment of solid building wastes. The production line was designed to produce gravels and stone powder with capacity 130-200TPH. Currently, the operation runs stably and the production line becomes the model of solid building waste treatment in local areas.
Before this cooperation, the customer had established a large-scale granite crushing line provided by SBM. In response to environmental protection and in order to cut the transfer cost of raw materials, the customer finally chose a portable crusher plant developed and researched by SBM.
The NEW portable 4 inch OLESI rock crusher is now available in 12v, 110v or head unit only, no motor. Perfect for laboratory sample crushing or high grade production and process evaluation. Comes with everything you need to crush except the bucket, just apply power and go.