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how to make charcoal briquettescomponents and process | fote machinery

how to make charcoal briquettescomponents and process | fote machinery

Charcoal briquette is a kind of fuel made by charcoal powder. Compared with traditional fuels, charcoal briquettes can not only generate heat continuously but also produce no smoke and odor during combustion.

Therefore, it has been widely used in domestic and industrial applications in recent years and has become the most popular fuel in many countries such as Kenya, the Middle East, Uganda, India, etc.

With the increase of its economic benefits, the charcoal briquettes process has become one of the hottest processing industries. So, what are the ingredients of charcoal briquettes and how to make charcoal briquettes?

The charcoal briquette is mainly composed of two parts, the charcoal which is used to provide heat and the minor ingredients. Charcoal is the product of incomplete combustion of wood or wood raw materials or pyrolysis under the condition of air isolation.

Charcoal accounts for more than 70% of the entire charcoal briquettes. As the combustion material providing heat, the raw materials for charcoal can be various woods, such as beech, birch, hard maple, pecan and oak.

The charcoal is mainly processed by the kiln. In general, the charcoal produced and extinguished in the kiln is called black wood charcoal. It has the advantage of being easy to ignite, but it is easy to explode during burning with a short burning time and much smoke.

While the white wood charcoal can be oxidized and generate white ash after being carbonized, removed from the kiln and quenched with wet sand. Compared with black wood charcoal, it has a harder texture.

The charcoal briquette cannot fully contact with oxygen during the combustion process, so the accelerator is needed to accelerate the combustion. The most suitable accelerator is the nitrate, which can not only provide oxygen to accelerate combustion but also heat during combustion.

By observing the degree of turning white, we can judge the burning degree of the charcoal briquette. In addition, because the white ash is not combustible, it can effectively extend the burning time.

Numerous facts show that starch has the best performance as a binding material. After it's gelatinized, a thick paste can be formed so that the charcoal powder is stuck together to facilitate the later briquette.

After the end of combustion, close the air inlet, and after one to two hours of exhaust, close the exhaust hole. After a two-week cooling period, empty the kiln and crush the carbonized wood (charcoal).

Use a hammer crusher or roller crusher to crush the carbonized wood. Although different types of wood such as bark, dry wood chips, wet wood and so on should be crushed to different sizes, generally they can be crushed into pieces of charcoal to 5mm below to make high-quality charcoal briquettes.

Then a drying process is needed. If the water content exceeds the empirical upper limit, the temperature will rise and the volume will expand suddenly, which is easy to cause an explosion. If the moisture content is too low, it will be difficult to mold. Use a dryer to reduce its moisture content to the level required for briquettes formation by about half (to about 15%).

Briquetting is a key step in charcoal molding. After the raw materials enter the ball press, they will be subjected to three kinds of forces, namely the main driving force of the briquette machine, the friction force and the centripetal force of the wall.

Due to moisture, adhesives, temperature (about 105 F or 40 C) and pressure of the rollers of the briquetting machine, the charcoal briquettes can maintain their shape when they fall from the bottom of the machine.

After production, bag the charcoal briquettes immediately or stored them in silos. Following the above steps, charcoal briquettes will be produced at a production rate of 2200-20,000 pounds (1-9 metric tons) per hour.

According to the content above, it is not so difficult to process charcoal briquettes. But we need to pay attention to many details, such as component ratio, moisture, all of which will directly affect the final quality.

Therefore, the author recommends that the users need to understand and confirm every step and its details of the charcoal briquettes processing ahead. And then choose the reliable supplier for the purchase of the equipment needed in the processing, such as crusher, dryer, briquette machine, etc.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

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