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Williams Patent Crusher is proud to offer a line of rock crushing machines that provide a wide range of available options. We understand that every crushing and grinding job is different, and we strive to make sure every machine we construct is a custom solution that gets a specific job done right. Thats why weve been an industry leader in rock crushing for over 150 years.
Our engineers have designed a whole catalog of rock and stone crusher equipment capable of completing a wide range of medium to large-sized applications. Although most of our crushers and mills are constructed for heavy-duty, industrial projects, we do offer machines for smaller stone crusher applications as well. Learn more below.
Blasting, drill, and scaling out limestone requires the right equipmentand when it comes to limestone material size reduction, its no different. Williams Crusher has designed and manufactured the most durable and efficient limestone crusher machines on the market for over 150 years. Browse our catalog of limestone mills & crushers.
Williams Crusher designs and manufactures innovative diatomaceous earth grinding mills for grinding, drying, and classifying the material to a powdery, dust-like form. Our industrial diatomaceous earth grinders can be manufactured to produce a size-reduced product needed for your application. Learn more about our diatomaceous earth grinding mills.
The Williams Crusher engineers design and manufacture rugged barite grinding mills and crushers that can accomplish the appropriate size reduction needed for your application. Each grinding project is unique, and the Williams team can help create a barite grinding or crushing solution to fit your needs. Learn more about our barite grinding mills & crushers.
Williams Crusher offers a variety of gypsum mills and pulverizers that can process both synthetic gypsum as well as natural gypsum rock to the appropriate size you need for your application. Each pulverizing and grinding project is unique, which is why our gypsum mills are designed to fit your needs. Learn more about our gypsum mills & pulverizers
Exhibiting powerful design and rugged durability, the Willpactor is perfect for primary rock crushing applications. Willpactors thrive in high-capacity applications crushing large run-of-mine rock, with machines available in sizes to accommodate 44 to 72 rock. External product size adjustment and solid impact block adjustment are just some of the features of these rock crushing machines.
The Willpactor II handles feed sizes beyond the range of conventional secondary and tertiary crushers. A large feed opening, contoured hi-chrome rotor, and easy maintenance are just a few of the features that make the Willpactor II impact rock crusher machine a great asset for any rock crushing application.
The Williams Reversible Impactor reduces maintenance and operating costs with few tolerances between crushing surfaces and no cage bars. Horsepower requirements per ton are generally low, making the Williams Reversible Impactor rock crushing machine a cost-efficient option.
The Williams Traveling Breaker Plate Mill is more suitable for clay and muddy rock crushing. The breaker plates on this hammer mill continually travel while in use with all slack on the away side. This design lengthens the life of the plates and eliminates clogging when refining wet, sticky material.
We manufacture a large variety of hammer mills and hammer rock crushers to handle virtually any size reduction job. From our large High-Tonnage Hammer Mills to smaller Type GP Hammer Mills, we have a stone crusher solution thats suitable for your project.
Our Vertical Roller Mill Pulverizers utilize centrifugal force to grind material while maintaining low operating costs. Featuring easily replaceable wear parts, automated process controls and nearly infinite turndown thanks to VFAC drives. These machines are great for pulverizing rock in fine-grind applications.
Granite is not easy to crush to sand, main equipment has PE-7501060 jaw crusher (coarse crusher), HP300 cone crusher (fine crusher), bin, 490110 vibrating feeder, B1000x22 conveyor belt, B1000x30m conveyor belt, B800x31 conveyor belt, 4YK2460 vibrating screen, etc. contact us!
In this case, we recommend the use of a PCZ1308 heavy hammer crusher with a feed size of 930x650mm, the feed particle size is less than 600mm, the motor power is 4P 132Kw, and the processing capacity of the equipment is 100-180t/h.
Eastman is a typical direct selling enterprise with green and standardized production plants. All the delivery of the equipment will be completed within the delivery period signed by the contract to ensure the smooth commissioning of the equipment.
Rock crushers have a wide range of suitable material to choose from, whether its soft or hard, or even very hard, rock crushers can reduce those large rocks into smaller rocks, gravel, or even rock dust.Here are some typical materials that break or compress by industry crushers, such as Granite, quartz stone, river pebble, limestone, calcite, concrete, dolomite, iron ore, silicon ore, basalt and other mines, rocks and slag.
Understanding the stages of crushing process and the types of crushers that best fit each stage can simplifies your equipment selection. Each type of crusher is different and used to achieve a certain end result.
Similarly, a certain output is expected at the end of each crushing stage for the next phase of the process. Aggregate producers who pair the correct crusher to the correct stage will be the most efficient and, in turn, the most profitable.
A jaw crusher is a compression type of crusher. Material is reduced by squeezing the feed material between a moving piece of steel and a stationary piece. The discharge size is controlled by the setting or the space between those two pieces of steel. The tighter the setting, the smaller the output size and the lower the throughput capacity.
As a compression crusher, jaw crushers generally produce the coarsest material because they break the rock by the natural inherent lines of weakness. Jaw crushers are an excellent primary crusher when used to prepare rock for subsequent processing stages.
Although the chamber is round in shape, the moving piece of steel is not meant to rotate. Instead, a wedge is driven around to create compression on one side of the chamber and discharge opening on the opposite side. Cone crushers are used in secondary and tertiary roles as an alternative to impact crushers when shape is an important requirement, but the proportion of fines produced needs to be minimized.
An impact crusher uses mass and velocity to break down feed material. First, the feed material is reduced as it enters the crusher with the rotating blow bars or hammers in the rotor. The secondary breakage occurs as the material is accelerated into the stationary aprons or breaker plates.
Impact crushers tend to be used where shape is a critical requirement and the feed material is not very abrasive. The crushing action of an impact crusher breaks a rock along natural cleavage planes, giving rise to better product quality in terms of shape.
Most aggregate producers are well acquainted with the selection of crushing equipment and know it is possible to select a piece of equipment based solely on spec sheets and gradation calculations. Still, theoretical conclusions must always be weighed against practical experience regarding the material at hand and of the operational, maintenance and economical aspects of different solutions.
The duty of the primary crusher is, above all, to make it possible to transport material on a conveyor belt. In most aggregate crushing plants, primary crushing is carried out in a jaw crusher, although a gyratory primary crusher may be used. If material is easily crushed and not excessively abrasive, an impact breaker could also be the best choice.
The most important characteristics of a primary crusher are the capacity and the ability to accept raw material without blockages. A large primary crusher is more expensive to purchase than a smaller machine. For this reason, investment cost calculations for primary crushers are weighed against the costs of blasting raw material to a smaller size.
A pit-portable primary crusher can be an economically sound solution in cases where the producer is crushing at the quarry face. In modern plants, it is often advantageous to use a moveable primary crusher so it can follow the movement of the face where raw material is extracted.
The purpose of intermediate crushing is to produce various coarser fractions or to prepare material for final crushing. If the intermediate crusher is used to make railway ballast, product quality is important.
In other cases, there are normally no quality requirements, although the product must be suitable for fine crushing. In most cases, the objective is to obtain the greatest possible reduction at the lowest possible cost.
In most cases, the fine crushing and cubicization functions are combined in a single crushing stage. The selection of a crusher for tertiary crushing calls for both practical experience and theoretical know-how. This is where producers should be sure to call in an experienced applications specialist to make sure a system is properly engineered.
The size requirement of the primary rock crusher is a function of grizzly openings, ore chute configuration, required throughput, ore moisture, and other factors. Usually, primary crushers are sized by the ability to accept the largest expected ore fragment. Jaw crushers are usually preferred as primary crushers in small installations due to the inherent mechanical simplicity and ease of operation of these machines. Additionally, jaw crushers wearing parts are relatively uncomplicated castings and tend to cost less per unit weight of metal than more complicated gyratory crusher castings. The primary crusher must be designed so that adequate surge capacity is present beneath the crusher. An ore stockpile after primary crushing is desirable but is not always possible to include in a compact design.
Many times the single heaviest equipment item in the entire plant is the primary crusher mainframe. The ability to transport the crusher main frame sometimes limits crusher size, particularly in remote locations having limited accessibility.
In a smaller installation, the crushing plant should be designed with the minimum number of required equipment items. Usually, a crushing plant that can process 1000s of metric tons per operating day will consist of a single primary crusher, a single screen, a single secondary cone crusher, and associated conveyor belts. The discharge from both primary and secondary crushers is directed to the screen. Screen oversize serves as feed to the secondary crusher while screen undersize is the finished product. For throughputs of 500 to 1,000 metric tons per operating day (usually 2 shifts), a closed circuit tertiary cone crusher is usually added to the crushing circuit outlined above. This approach, with the addition of a duplicate screen associated with the tertiary cone crusher, has proven to be effective even on ores having relatively high moisture contents. Provided screen decks are correctly selected, the moist fine material in the incoming ore tends to be removed in the screening stages and therefore does not enter into subsequent crushing units.
All crusher cavities and major ore transfer points should be equipped with a jib-type crane or hydraulic rock tongs to facilitate the removal of chokes. In addition, secondary crushers must be protected from tramp iron by suspended magnets or magnetic head pulleys. The location of these magnets should be such that recycling of magnetic material back into the system is not possible.
Crushing plants for the tonnages indicated may be considered to be standardized. It is not prudent to spend money researching crusher abrasion indices or determining operating kilowatt consumptions for the required particle size reduction in a proposed small crushing plant. Crushing installations usually are operated to produce the required mill tonnage at a specified size distribution under conditions of varying ore hardness by the variation of the number of operating hours per day. It is normal practice to generously size a small crushing plant so that the daily design crushing tonnage can be produced in one, or at most two, operating shifts per working day.