1. Materials enter the crusher via the feed hopper and are divided to two parts. Some enter the high speed spinning impellor through the distributor and the accelerated speed can be a hundred times of the gravitational acceleration.
4. Then they change the direction to move down. The materials cast from the impellor form a continuous material curtain. In this case, the materials can experience two or more times of impacting and grinding processes. The crushed materials are discharged from the bottom hole of the sand making machine.
6. In the whole crushing process, the materials hit each other without touching the metal components directly. They meet the material lining in order to reduce the pollution and prolong the service life of the sand making machine. The advanced air flow in the whirling motion cavity can effectively reduce the dust pollution.
The Chinese sand making plant or sand making machinery plays an important role in many fields such as the ore exploitation, cement production, refractory matter, bauxite clinker, emery, glass, artificial construction sand, stones and other metallurgy slurry.
Henan Fote, as the leading sand making plant in China, has successfully designed and made the basalt sand maker which is a high efficient rough sand maker. Fote holds the concept of being the satisfying partner with its excellent product quality, complete product types and outstanding after-sale service and shows the world our self-dependent innovation results and the faith and strength to march to the world.
Model specification Max.feeding size mm Power kw Rotation speedof impeller r/min Capacity t/h Overall dimension LWH mm FTM-06 35 2P 37-55KW 2000-3000 12-30 250016202600 FTM-07 45 4P 55-75KW 1500-2500 25-55 270017602800 FTM-09 50 4P 110-150KW 1200-2000 55-100 390020003070 FTM-10 60 4P 150-180KW 1000-1700 100-160 460023503450 Model specification Capacity t/h FTM-06 12-30 FTM-07 25-55 FTM-09 55-100 FTM-10 100-160
Model VSI 7611 VSI 8518 VSI 9526 VSI 1140 VSI 1145 VSI 1150 Capacity (t/h) Feed both at center and sides 80-180 140-260 200-380 300-520 350-610 360-650 Feed at center 40-90 70-130 100-190 160-260 180-355 190-365 Max.feeding size mm Soft material 35 40 45 50 50 50 Hard material 30 35 40 40 45 45 Rotation speedr/min 1700-1890 1520-1690 1360-1510 1150-1300 1150-1300 1150-1300 Motor powerkw 4P 110 4P 180 4P 264 4P 400 4P 440 4P 500 Overall dimensionLWHmm 410022502300 416023202900 456024502830 550027003100 550027003100 550027003100 Note:processing Capacity May Vary With Different Materials And Feeding Sizes. Model Capacity(t/h) Feed both at center and sides Feed at center VSI 7611 80-180 40-90 VSI 8518 140-260 70-130 VSI 9526 200-380 100-190 VSI 1140 300-520 160-260 VSI 1145 350-610 180-355 VSI 1150 360-650 190-365 Note:processing Capacity May Vary With Different Materials And Feeding Sizes.
Through long-term arduous technology research and international communication, our product quality has been in line with international level, winning a world-wide acclaim and honor, and our products are exported to ninety countries and regions like Tanzania, Nigeria, South Africa, Kenya, Turkey, Saudi Arabia, Philippines, Indonesia, Malaysia, Vietnam, Mexico, Brazil, Russia, Uzbekistan, Australia, etc.
Sand Making Machine is suitable for the medium and fine crushing of various hard and crisp materials such as various rocks, abrasive materials, refractory, cement clinker, quartz stone, iron ore and concrete aggregate, and especially suitable for making building sand and road paving sand and stone.
1. This machine is a new type medium and fine stone crushing machine developed in the 1990s and also the machine type that is widely used to replace cone crusher, double-roll crusher and ball mill in the world.
The materials go into the crusher from the feed hopper and are separated into two parts by the distributor. One part goes into the impeller rotating with high speed from the middle of the distributor, and is quickened inside the impeller, and the acceleration can reach hundred times of the acceleration of gravity, and then the materials will cast from the three uniformly distributed runners of the impeller at a speed of 60-70m/s, and impact and crush with the other part of materials which fall from around the distributor and then they will together impact to the material lining inside the vortex cavity. Bounced from the material lining, the materials will impact obliquely upward to the top of the whirling motion chamber which will change their movement direction again, so that materials will move down, and the materials launching from the runners of the impeller will form a continuous material curtain. In this way, the materials will get two times or more hitting, friction, grinding and crushing effect inside the whirling motion crushing chamber. The crushed materials will be discharged from the bottom discharging mouth. This process will form a closed-circuit system together with the cyclic screening system and generally speaking, after three times of cycle, the materials will be crushed below 20Moh.
Model specification Max.feeding size mm Power kw Rotation speedof impeller r/min Capacity t/h Overall dimension LWH mm HX-06 35 2P 37-55 2000-3000 12-30 250016202600 HX-07 45 4P 55-75 1500-2500 25-55 270017602800 HX-09 50 4P 110-150 1200-2000 55-100 390020003070
Fote sand making machine for sale adopts Germany advanced technology and it is high-efficiency sand making the machine with advanced international high level and plays an indispensable role in various crushing machines.
Sand-making machine, manufactured from FTM machinery, is introduced the United States Bamak companys stone crusher principle and technology, combined with the actual situation of domestic production as well as developed the equipment with domestic and international high-tech level. At present, the fixed sand maker is mainly divided into three types: HX sand making machine, VSI sand making machine, and HVI sand making machine. Compared to the other two sand makers, VSI sand maker is the best.
VSI sand maker is used in the field of the highway, high-speed railway, high-rise building, municipal, hydropower dam construction, and concrete mixing station, providing handmade high-quality sand and gravel aggregate. The shape of materials finished from the VSI sand making machine are well-shaped cubic, and the fineness modulus is adjustable.
HVI sand maker is an advantaged equipment that can process high-quality raw materials that are used in the field of construction, chemistry, cement, highway, and mining. This machine has two obvious functions: one is to make sand; another is to shape. Besides, it can adjust the shape of raw materials, so its shape is beautiful.
HVI sand making machine is more advantaged and can shape the stone materials better. Throwing head can be divided into three pieces. You can easily change parts that are worn, reducing use cost of sand making machine by 30%. A few manufacturers have this kind of equipment on the market. FTM machinery can offer you the advantaged sand making machine according to your needs.
HX sand maker integrates three kinds of brushing modes and is the core equipment of construction, mining, metallurgy industry and highway, railway, bridge, hydropower, mineral grinding, and mechanical sand industry. HX sand maker can process various of hard and brittle materials such as refractory materials, cement clinker, quartz stone, clay, iron ore and concrete aggregate, which is suitable for building and road construction.
There is fewer and fewer natural sandstone, but the pace of urbanization and township construction is getting faster and faster, which promotes the rise of sand making machine market. Therefore, many people begin to invest the sand making machine to get artificial sand. One of the rock materials of article sand is the river pebble.
River pebble has high hardness, strong wear resistance, firmness, and good corrosion resistance, which is the ideal stone material in the fields of water conservancy, highways, railways, bridges, construction, municipal engineering, etc. Therefore, it has high application value.
Although there are many machines to process the river pebble, many crushers only can crush it roughly, cant control its size and shape. So the crusher cannot meet the requirements of the industrial sector for the granularity of river pebbles. But the sand maker is different, it is a typical sand shaping equipment that can shape the river pebble efficiently, so the finished product accuracy is higher.
Experts recommend that sandstone with high hardness has a high demand on the shape of sand particle size finished product, so it is best to use the sand-making machine for processing them because in the sand making plant, this artificial sand making machine is necessary and can help you get the desired final products and improve your productivity.
5.All consumables use high-quality wear-resistant materials at home and abroad so its service life is very long. A small number of wear-resistant parts are made of special hard wear material, is small size, light weight, and easy to replace accessories. Material self-lining in impellers and vortex crushing cavities is greatly reduced, effectively reducing wear parts costs and maintenance workload.
When sand maker works, driven by a motor, the rotor rotates in high speed. Materials enter into the first crushing cavity and strike against with the hammer of the rotor to be crushed, and then enter into the secondary crushing cavity to be crushed again. In the whole crushing process, there is not only crushing between material and hammer but also stone strikes stone between each hammer and crushing cavity. At last, the final materials are discharged from the discharged mouth of the sand maker or sand making machine.
When you choose a sand machine, you should consider the size and hardness of materials like clay, concrete, and so on. Meanwhile, factors such as the size of the production site, fund, and the use of the finished products are the places where the customer needs. Henan FTM Machinery Ltd. will offer you the proper price and make a plan for free. FTM heavy machinery not only has the fixed sand making machine but has the mobile sand maker, which is sold well. Every production equipment has high quality. FTM China, as a large direct selling manufacturer, our companys sand making machine price is also more economical than other same heavy machine manufacturers.
Applied materials: rock, aggregate, gravel, granite, limestone, quartz, basalt, cobble, dolomite, calcite, etc. The sand making machines mainly run in two ways: stone to stone or stone to steel and process materials with medium and high hardness.
HVI sand making machine adopts advanced technology and the best design of the material impact angle of the crushing chamber. Its wearing parts are not easy to wear and consume. The advantages of the equipment are as follows:
The structure of the feed hopper is an inverted prism (or cylinder). The feed port is equipped with a wear-resistant ring. The incoming material from the feeding equipment enters the crusher through the feed hopper.
The role of the distributor is to separate the incoming material from the hopper, so that part of the material directly enters the impeller and is ejected out, and the other part of the material is impacted and crushed by the high-speed material ejected from the impeller to improve the crushing efficiency.
The crushing process of materials occurs in the vortex crushing chamber. The wall of the crushing chamber is separated by the material lining layer, so that the crushing is limited to the materials and plays the role of wear resistance and self-lining.
The impeller, a hollow cylinder made of special materials, is the key element of the vertical shaft impact crusher. The impeller accelerates the material to a speed of 60-75 m/s and then ejects it.
The material flows into the vortex crushing cavity from the upper part of the machine. The high-speed rotating impeller crushes the material scattered around the impeller in the form of an umbrella.
After the materials collide with each other, the material layer between the impeller and the casing will form a vortex flow for multiple collisions, friction and crushing, and then be discharged from the lower discharge hopper. The particle size of the finished product is controlled by the screening plant.
During the whole crushing process, the materials will be crushed by themselves through impacting each other, which reduces pollution and prolongs the mechanical wear time. The ingenious air circulation inside the vortex cavity eliminates dust pollution.
With the excellent combination of jaw crusher and cone crusher, the sand making process is so simple and highly automated that the whole set of production line only needs 1-2 people to complete the whole processing flow of river pebbles.
The sand making machine is the core equipment of the whole m sand production process. The efficiency of sand making is more than 40% higher than that of manual sand making, saving a lot of manpower, material and financial resources for the enterprise.
While effectively improving the sand making efficiency, the material is shaped. The processed river pebbles not only reach the standard of building sand in terms of hardness and strength, but also have good grain shape.
The overall energy and power consumption of this production line are about 30% lower than that of the ordinary river pebble sand production line. In addition, the ideal production state of zero dust and zero noise is fully realized in the sand making process.
Fote Heavy Machinery as a professional manufacturer of sand making machines has its production workshop and R&D organization. The sand making plant supplier Fote has the strength and ability to help users make reasonable plans according to the needs of users and actual production conditions.
The crushing method of "rock on rock" is suitable for materials above medium hard with high abrasion-resistance, such as basalt, quartz, granite, etc. Under the working condition of "rock on rock", the finished product has a better grain shape and more powder content.
The crushing method of "rock on iron" is suitable for materials below medium hard with low abrasiveness, such as limestone, dolomite, etc. Under the working condition of "rock on iron", the crushing efficiency is higher, the wear cost of protecting plates is higher, but the finished product grain type is slightly worse.
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
Model specification Max.feeding size mm Power kw Rotation speedof impeller r/min Capacity t/h Overall dimension LWH mm HX-06 35 2P 37-55KW 2000-3000 12-30 250016202600 HX-07 45 4P 55-75KW 1500-2500 25-55 270017602800 HX-09 50 4P 110-150KW 1200-2000 55-100 390020003070 HX-10 60 4P 150-180KW 1000-1700 100-160 460023503450
Model HXVSI-7611 HXVSI-8518 HXVSI-9526 HXVSI-1140 HXVSI-1145 HXVSI-1150 Capacity (t/h) Feedboth atcenter andsides 120-180 200-260 300-380 450-520 500-610 520-650 Feedat center 60-90 100-130 150-190 225-260 245-355 255-365 Max.feeding sizemm Soft material 35 40 45 50 50 50 Hard material 30 35 40 40 45 45 Rotation speed r/min 1700-1890 1520-1690 1360-1510 1180-1310 1150-1300 1150-1300 DoubleMotor powerkw 4P 110 4P 180 4P 264 4P 400 4P 400 4P 500 Overalldimension LWHmm 370021502100 414022802425 456024472778 510027003300 550027003300 550027003300 Powersupply 380V50HZ Lubrication station Double motor powerof oilpump 20.31Kw Safety assuance Doubleoilpumpsassureenoughoilsupply:automatic switchoffwithnooilstreamorpressure,watercooling insummer,motorheatingstare-upinwinter. Overall dimension LWH mm 8205201270 Powerofoil tankheater 2KW
Model Capacity (t/h) Feed both at center and sides Feed at center HXVSI-7611 120-180 60-90 HXVSI-8518 200-260 100-130 HXVSI-9526 300-380 150-190 HXVSI-1140 450-520 225-260 HXVSI-1145 500-610 245-355 HXVSI-1150 520-650 255-365
Sand making machine which is also called crushing machine has the wide application, which is used for crushing medium and excessive hardness material such as granite, basalt, limestone, quartz, gneiss, cement clinker, concrete aggregate, ceramic raw materials, iron ore, gold, copper, corundum, bauxite, silica and so on. Sand making machine also can apply to the crushing operations of the great artificial sand material, pre-grinding cement, mining, refractories and so on.
Sand making machine is used to crush and reshape the material of softness, hardness and excessive hardness in the industries of all kinds of mining stone, cement, refractories, Aluminum where the soil clinker, emery, glass raw materials, mechanisms built stone gold slag, especially for silicon carbide, silicon carbide, sintered bauxite, sand US high-hard, special hard and corrosion-resistant materials, whose output is much higher than other mining sand maker.
The material from feeding hopper enters into sand making machine, which can be divided into two parts by sub-feeder, one part enters the high-speed rotating impeller from the middle place of impact crusher, and then the impeller can be rapidly accelerated whose speed can reach up to hundreds of times of the gravitational acceleration, and the material must be far away from channel of the impeller in a speed of 60-70m/s. those materials which is being crushed in the cabinet so many times can reach the purpose of fine crushing at last. And those crushed material is discharged from discharging part. In this crushing operation, the material is crushed by each other, which is not connecting with the metal, which can decrease the pollution and then prolong the service life of mining machine.
Model specification Max.feeding size mm Power kw Rotation speedof impeller r/min Capacity t/h Overall dimension LWH mm HX-06 35 2P 37-55KW 2000-3000 12-30 250016202600 HX-07 45 4P 55-75KW 1500-2500 25-55 270017602800 HX-09 50 4P 110-150KW 1200-2000 55-100 390020003070 HX-10 60 4P 150-180KW 1000-1700 100-160 460023503450 Model HXVSI-7611 HXVSI-8518 HXVSI-9526 HXVSI-1140 HXVSI-1145 HXVSI-1150 Capacity (t/h) Feedboth atcenter andsides 120-180 200-260 300-380 450-520 500-610 520-650 Feedat center 60-90 100-130 150-190 225-260 245-355 255-365 Max.feeding sizemm Soft material 35 40 45 50 50 50 Hard material 30 35 40 40 45 45 Rotation speed r/min 1700-1890 1520-1690 1360-1510 1180-1310 1150-1300 1150-1300 DoubleMotor powerkw 4P 110 4P 180 4P 264 4P 400 4P 400 4P 500 Overalldimension LWHmm 370021502100 414022802425 456024472778 510027003300 550027003300 550027003300 Powersupply 380V50HZ Lubrication station Double motor powerof oilpump 20.31Kw Safety assuance Doubleoilpumpsassureenoughoilsupply:automatic switchoffwithnooilstreamorpressure,watercooling insummer,motorheatingstare-upinwinter. Overall dimension LWH mm 8205201270 Powerofoil tankheater 2KW
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The sand makers is the main equipment which is used for sand artificial making. It is used together with impact crusher or cone crusher according to the material condition and production requirement. The HXJQ sand making machine is applicable for various coarse, medium and fine materials such as all kinds of rocks, refractory materials, cement clinker, quartzite, iron ore, concrete aggregate. And it is the best mechanical equipment for aggregate for high-class highway pavement and construction of hydropower facilities.
1). High automatic level. The whole line adopts automatic operation except switches and maintenance parts. 2). High efficiency, stable performance, cost effective and high return rate. 3). Cubic final product, superior shape. 4). Good matched crushing plant, reasonable space arrange. 5). Advanced electric control system, easy operation. 6). The process of sand making is dry or semi-dry, so material moisture has little effect on it and the moisture rate can be about 8%. 7). Wear parts are specifically designed and of high quality, thus lowering the manufacturing cost and the customers can get high investment return rate.
Generally speaking, the full set of sand making plant includes vibratingfeeder, jaw crusher, vertical shaft impact crusher, sand washing machine, belt conveyor, and electric switch box. The full set of sand making plant is suitable for crushing soft, medium hard and extremely hard materials or shaping materials.
Artificial sand is widely used in road construction, concrete industry, etc. As the application fields gradually expand, the gradual application of natural sand becomes wider and fails to keep pace with the various sectors of modern world development needs. With this trend, the sand making machine industry sets feet on the road of environmental protection and the artificial sand maker appears. For the most part, artificial sand is produced to meet the great needs.
More and more advanced artificial sand makers have been launched to push human civilization forward. As a professional manufacturer of vsi crusher, our HXJQ sand makers has been proven over 40 years and thousands of global installations to help our customers maximise the quality and value of their washed sand products for a variety of applications in the construction, mining and industrial sands sectors. We also provides the most professional design of HX-series vertical shaft impact crusher which is also called sand making machine and rubble shaping machine. if you have any other question or solutions, please chat with our on-line service,they are ready to help!