sandblasting dust collection system

dust collector for sandblast & paint bay exhaust | monroe environmental

dust collector for sandblast & paint bay exhaust | monroe environmental

A steel fabrication facility had a dedicated bay for sandblasting and painting that required capturing and filtering smoke, fumes, and dust. The sandblast material was an abrasive silica that would pulverize upon contact with the metal surface and create thousands of fine dust particles that would cloudy the air and fill the room.

Monroe designed and installed a 6,000 CFM Cartridge Dust Collector to capture the exhaust from the sandblast and painting bay. The unit contained long life pleated fabric filters, a AMCA rated fan, a dust collection hopper with slide gate, a storage drum, and a compressed air chamber, as well as all necessary controls and filter monitoring equipment.

The unit was installed outdoors with ductwork running from the interior of the sandblast bay outside to the collector itself. The unit provided the necessary suction required to exhaust the sandblast operation and filter the airborne dust. The filter monitoring gaugesallowed the operators to monitor the performance of the filters and replace them as necessary.

sandblasting dust collectors | abrasive blasting dust collectors

sandblasting dust collectors | abrasive blasting dust collectors

Abrasive blasting, also known as sandblasting, is a surface treating process that is used for a range of applications and treatments. Sandblasting propels a stream of abrasive material against a surface under high pressure to achieve the following:

The abrasive media used in sandblasting is based on the specific application and is critical to the blasting process. The most common abrasive materials used are aluminum oxide, steel grit, steel shot, plastic, glass, silicon carbide, and copper slag to name a few.

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how a dust collector captures sandblast exhaust | monroe environmental

how a dust collector captures sandblast exhaust | monroe environmental

Many steel fabrication facilities have a dedicated bay for sandblasting and painting that requires capturing and filtering particulate, smoke, and fumes. The sandblast material is often an abrasive silica that will pulverize upon contact with the metal surface and create thousands of fine dust particles that will cloud the air and fill the room.

Proper media selection is critical to ensuring a successful long term operation for any dust collection system. The characteristics of the air stream as well as the particulate to be collected need to be considered including:

For an abrasive dust such as blast sand, strength of the media is of critical importance. A high strength composite of cellulose and polyester fibers is often selected in order to withstand the rigors of the application. For operations where sparks may be present, a flame retardant coating can be applied to the filter.

The configuration of the filters also affects their performance and life cycle. A vertical orientation is optimal to ensure that when collected dust is pulsed from the cartridges, it falls to the bottom of the collector and can be removed or recovered. A horizontal cartridge configuration is is inferior because pulsed dust falls onto the cartridges below which reduces filtration capability and requires additional maintenance for rotating cartridges.

A high production fabrication facility required needed to upgrade its dust capture system in order properly vent and purify the contaminated work area. Monroe designed and installed a 6,000 CFM Cartridge Dust Collector to capture the exhaust from the sandblast and painting bay. The system effectively exhausts the sandblast room and provides for a cleaner work environment. Reverse pulse cleaning of the vertical cartridges allows for continuous operation as well as a long filter life.

abrasive blasting dust collection - blasting dust collector | surfaceprep

abrasive blasting dust collection - blasting dust collector | surfaceprep

A large majority of dust collection systems are for abrasive blasting applications. Dust collections systems canbe integrated into your surface enhancement process to providerecovery,reclamation, andcleaning of abrasive media for re-use.

In air blast systems, the dust collection system is sized toprovide the proper CFM and static to recover and separate reusable media from the dust anddebris, but not pull over good media.Blast rooms utilize dust collection to provide the air flow toclear out the work area and contain the dust.

Dust collectors are equipped with filter cleaning mechanisms. Most will utilize an air-pulse mechanism to freebuild up and restore air flow.The air-pulse cleaning can be manual or automatic.In the past manycollectors used filter bags, but the majority have transitioned to higher efficiency cartridge filters tocomply with clean air regulations.

Small collectors come equipped with a clean-out drawer or a small drum to capture dust and debris.Applications that generate a higher volume of dust may require additional equipment that can dump waste into 55-gallon drums or super sacks.

There are options to prevent damage from ignition for combustible dust. Spark-arrestorshelp extinguish a spark as it travels through the duct work or explosion vents will direct a blastaway from personnel and equipment.Wet dust collectors are also available to reduce thepotential for damage from combustible dust.

5000m3/h sandblasting dust collection system dust cleaning air cleaning

5000m3/h sandblasting dust collection system dust cleaning air cleaning

Shot Blasting Dust Collector For Dust Cleaning for air cleaning This machine adopts advanced three-stage flow curtain full curtain broken projectiles separator. Adopting the German AGTOS modular structure, the performance is more excellent, and the maintenance cost is reduced by 60%. The separation efficiency of the projectiles of the separator is increased to 99.9%, and the qualified pellets contain impurities such as sand 0.1%. The projectiles sorted by the separator second stage sorting flow into the small storage hopper below, and it is judged whether it can continue to be used manually. If it meets the requirements for use, it will flow into the circulation system for continued use, otherwise, it will flow into the waste bin and be treated as waste. 1. Using Siemens PLC and touch screen 2. Use Delta or Siemens inverters 3. Using Schneider brand low-voltage electrical components 4. Using shot blasting time controller 5. Adopt Airtac pneumatic components 6. Use flow detection ammeter 7. 1 lighting lamp 8. 1 set of dedicated constant temperature air conditioner (optional) For the various dust collectors for shot blasting machines, KNNJOO machines adopt advanced German technology and self-developed technology. The pulse blowback dust collector has reached the advanced environmental protection level at home and abroad. Welcome new and old customers to inquire. KNNJOO has abundant shot blasting/sand blasting equipment. More than 15,000 online customers around the world fully prove that Chunjiu can provide you with a surface treatment solution that really suits you. Chunjiu provides a complete series of standard design products for batch processing or continuous/online processes, and provides customized design solutions to meet your application needs. As long as it suits your needs and will bring you the greatest return on investment, no matter what kind of solution, KNNJOO can provide or have the ability, know-how and technology needed to develop the solution. Combined with our global engineers and production lines, KNNJOO can provide you with localized equipment to meet your needs, applications, expectations and budget. We provide customers in North America with "KJX" series of equipment and European factories with "KJN" solutions. Our manufacturing centers in China and India also tailor the most suitable surface treatment solutions for customers in combination with the local market. We understand your market, your pressures and needs-we speak the same language as you. KNNJOO provides equipment support services (spare parts, equipment maintenance, equipment upgrades, etc.) for hundreds of countries around the world. Under the action of the main fan of the system, the dust-laden gas enters the pre-collection chamber of the dust collector from the air inlet of the dust collector, and the dust-laden airflow turns into the ash hopper when it hits the baffle. At the same time, the flow rate slows down. Under the action of inertia and dust, the coarser dust particles directly fall into the ash hopper and are discharged from the ash discharging mechanism, which plays a role of pre-collection. Other lighter fine dust is adsorbed on the filter bag with the airflow upward On the outside, the clean gas after filtration enters the upper box through the filter bag and is discharged from the air duct. As the filtering conditions continue, the dust accumulated on the outer surface of the filter bag will accumulate more and more, which will increase the operating resistance of the equipment accordingly. The pulse control gas is used to automatically blow back the dust to ensure the continuous operation of the filter bag. , So clean the dust row by row. The dust-containing gas enters the filter chamber from the open flange at the lower part, and the coarser particles directly fall into the ash silo. The dust-containing gas is filtered by the filter bag, and the dust is retained on the bag surface. The clean gas passes through the bag mouth to the clean gas chamber and is discharged by the fan. Into the atmosphere. When the dust on the surface of the filter bag continues to increase, the program controller starts to work, opening the pulse valve one by one, so that the compressed air is sprayed to clean the filter bag through the nozzle, so that the filter bag suddenly expands, and under the action of the reverse air flow, the bag surface is given The dust quickly leaves the filter bag and falls into the ash bin, and the dust is discharged by the ash discharge valve. The dust collector is mainly composed of upper box body, middle box body, ash hopper, air inlet equalizing pipe, bracket filter bag, blowing device, ash unloading device, etc.

This machine adopts advanced three-stage flow curtain full curtain broken projectiles separator. Adopting the German AGTOS modular structure, the performance is more excellent, and the maintenance cost is reduced by 60%. The separation efficiency of the projectiles of the separator is increased to 99.9%, and the qualified pellets contain impurities such as sand 0.1%.

The projectiles sorted by the separator second stage sorting flow into the small storage hopper below, and it is judged whether it can continue to be used manually. If it meets the requirements for use, it will flow into the circulation system for continued use, otherwise, it will flow into the waste bin and be treated as waste.

For the various dust collectors for shot blasting machines, KNNJOO machines adopt advanced German technology and self-developed technology. The pulse blowback dust collector has reached the advanced environmental protection level at home and abroad. Welcome new and old customers to inquire.

KNNJOO has abundant shot blasting/sand blasting equipment. More than 15,000 online customers around the world fully prove that Chunjiu can provide you with a surface treatment solution that really suits you.

Chunjiu provides a complete series of standard design products for batch processing or continuous/online processes, and provides customized design solutions to meet your application needs. As long as it suits your needs and will bring you the greatest return on investment, no matter what kind of solution, KNNJOO can provide or have the ability, know-how and technology needed to develop the solution.

Combined with our global engineers and production lines, KNNJOO can provide you with localized equipment to meet your needs, applications, expectations and budget. We provide customers in North America with "KJX" series of equipment and European factories with "KJN" solutions. Our manufacturing centers in China and India also tailor the most suitable surface treatment solutions for customers in combination with the local market.

We understand your market, your pressures and needs-we speak the same language as you. KNNJOO provides equipment support services (spare parts, equipment maintenance, equipment upgrades, etc.) for hundreds of countries around the world.

Under the action of the main fan of the system, the dust-laden gas enters the pre-collection chamber of the dust collector from the air inlet of the dust collector, and the dust-laden airflow turns into the ash hopper when it hits the baffle. At the same time, the flow rate slows down. Under the action of inertia and dust, the coarser dust particles directly fall into the ash hopper and are discharged from the ash discharging mechanism, which plays a role of pre-collection. Other lighter fine dust is adsorbed on the filter bag with the airflow upward On the outside, the clean gas after filtration enters the upper box through the filter bag and is discharged from the air duct. As the filtering conditions continue, the dust accumulated on the outer surface of the filter bag will accumulate more and more, which will increase the operating resistance of the equipment accordingly. The pulse control gas is used to automatically blow back the dust to ensure the continuous operation of the filter bag. , So clean the dust row by row. The dust-containing gas enters the filter chamber from the open flange at the lower part, and the coarser particles directly fall into the ash silo. The dust-containing gas is filtered by the filter bag, and the dust is retained on the bag surface. The clean gas passes through the bag mouth to the clean gas chamber and is discharged by the fan. Into the atmosphere. When the dust on the surface of the filter bag continues to increase, the program controller starts to work, opening the pulse valve one by one, so that the compressed air is sprayed to clean the filter bag through the nozzle, so that the filter bag suddenly expands, and under the action of the reverse air flow, the bag surface is given The dust quickly leaves the filter bag and falls into the ash bin, and the dust is discharged by the ash discharge valve. The dust collector is mainly composed of upper box body, middle box body, ash hopper, air inlet equalizing pipe, bracket filter bag, blowing device, ash unloading device, etc.

abrasive blasting? get cmaxx for dust control imperial systems, inc

abrasive blasting? get cmaxx for dust control imperial systems, inc

Abrasive blasting includes shot blasting, sandblasting, and other processes that require dust collection. Abrasive blasting dust collection may be needed to collect the blasting material. It may also need to collect dust and debris that is blasted off the items being abraded.

Surfaces may be treated with abrasive blasting to clean them, remove extra material, prepare them for paint application, or create a desired texture. Because the material used in this process can be damaging to equipment, abrasive blasting dust collection requires special design.

Workers are exposed to harmful materials from the blasting media and the material being blasted. Not all systems are designed for abrasive and shot blasting dust collection. Dust control systems that are not designed for this application can be damaged by the abrasive material.

CMAXX dust and fume collection systems designed for abrasive and shot blasting have special features. An abrasive resistant inlet prevents incoming blasting material from causing damage as it enters. Other features include an optional rubber lining to prevent abrasion of the metal inside the dust collector. CMAXX cartridge collectors are recommended by several major manufacturers of blasting equipment.

Depending on the abrasive or shot blasting process, either the blasting media or the dust produced might be combustible. Dust testing can be performed if necessary to determine the fire and explosion risk. The process may also produce dust that could be harmful to workers health.

Because blasting applications are unique, abrasive blasting dust collection systems need to be adaptable. The CMAXX dust and fume collector can be designed for each facilitys particular needs and the materials used in the process.

57034m3/h sandblasting dust collection system equipped with shot blasting machine

57034m3/h sandblasting dust collection system equipped with shot blasting machine

KNNJOO Shot Blasting Dust Collector is Equipped With Shot Blasting Machine Shot Blasting Dust Collector Application KNNJOO Industrial Dust Collector Is Equipped With Shot Blasting Machine.This equipment uses the most advanced and reasonable three-stage dust removal mode, including pipeline, inertial settling chamber, cyclone body, filter cartridge dust collector, dust removal fan and chimney, etc. Primary dust removal is an inertial settling chamber designed on top of the unit. The settling chamber is an aerodynamically inertial settling chamber, which can achieve effective settlement of the abrasive without pressure loss. In the lower part of the settling chamber, we design a one-way valve to prevent the formation of pneumatic conveying, which can effectively achieve the abrasive settlement. The purpose of this level of dust removal is to prevent the pipe sucting and collecting sand. The secondary dust removal is cyclone dust collector. The third dust removal is a new vertical type filter cartridge pulse dust collector. The filter cartridge dust collector adopts the venturi principle pulsed backflushing cleaning system, which has the advantages of low filtering wind speed, high filtering precision, good cleaning effect and long life of the filter cartridge. The main features of this system: 1. The dust collector of the equipment adopts the vertical filter cartridge for dust removal, the filter cartridge has high utilization rate, good cleaning effect and long service life. 2. Reasonable combination of (Inertial settling chamber +Cyclone Dust Collector + Pulse type back flush high efficiency filter cartridge) 3. The ash discharge valve is arranged in the ash discharge part of the dust collector to prevent pressure loss and secondary dust pollution. 4. The new filter material has the characteristics of small pore size, large gas permeability, smooth surface, excellent water and oil resistance, low resistance, large filtration area and good dust removal effect. Pulse blowing system: The venturi system with venturi principle has the advantages of low filtration rate, high filtration precision and good cleaning effect. In order to ensure the stable operation of the injection system, the key components of the electromagnetic pulse valve selection of Sino-US joint venture Shanghai bag dust accessories company products, air handling device using AIRTAC / DINGLI products. Model A Inertial settling chamber+ pulse bag/cartridge filter dust collector Model B Inertial settling chamber +cyclone dust collector + pulse bag/cartridge filter dust collector Details Images Welding seams and related surfaces are smooth and regular! Our Advantage Loading Site FAQ Q1: Are you a trading company or a factory? A:We are a manufacturer of shot blasting machines integrating industry and trade. Q2: Does your product have CE certification? A: Yes. We have CE certification. Q3:Can I have your quotation? A:Please provide us with your workpiece size information and production capacity requirements as much as possible, and then we will recommend a suitable machine for you. Q4:How to operate and maintain the machine? A:We will provide you with professional and detailed USERGUIDE of the machine and we also provide foreign technical training services. Q5:Where is your factory located? How can I visit it? A :Our factory is located in Qingdao city, Shandong province, China. You can fly to Qingdao liuting Airport, we will pick you up.

KNNJOO Industrial Dust Collector Is Equipped With Shot Blasting Machine.This equipment uses the most advanced and reasonable three-stage dust removal mode, including pipeline, inertial settling chamber, cyclone body, filter cartridge dust collector, dust removal fan and chimney, etc.

Primary dust removal is an inertial settling chamber designed on top of the unit. The settling chamber is an aerodynamically inertial settling chamber, which can achieve effective settlement of the abrasive without pressure loss. In the lower part of the settling chamber, we design a one-way valve to prevent the formation of pneumatic conveying, which can effectively achieve the abrasive settlement. The purpose of this level of dust removal is to prevent the pipe sucting and collecting sand. The secondary dust removal is cyclone dust collector.

The third dust removal is a new vertical type filter cartridge pulse dust collector. The filter cartridge dust collector adopts the venturi principle pulsed backflushing cleaning system, which has the advantages of low filtering wind speed, high filtering precision, good cleaning effect and long life of the filter cartridge.

4. The new filter material has the characteristics of small pore size, large gas permeability, smooth surface, excellent water and oil resistance, low resistance, large filtration area and good dust removal effect.

The venturi system with venturi principle has the advantages of low filtration rate, high filtration precision and good cleaning effect. In order to ensure the stable operation of the injection system, the key components of the electromagnetic pulse valve selection of Sino-US joint venture Shanghai bag dust accessories company products, air handling device using AIRTAC / DINGLI products.

Q1: Are you a trading company or a factory? A:We are a manufacturer of shot blasting machines integrating industry and trade. Q2: Does your product have CE certification? A: Yes. We have CE certification. Q3:Can I have your quotation? A:Please provide us with your workpiece size information and production capacity requirements as much as possible, and then we will recommend a suitable machine for you. Q4:How to operate and maintain the machine? A:We will provide you with professional and detailed USERGUIDE of the machine and we also provide foreign technical training services. Q5:Where is your factory located? How can I visit it? A :Our factory is located in Qingdao city, Shandong province, China. You can fly to Qingdao liuting Airport, we will pick you up.

sandblasting booth | dust collection & media reclaimer | istblast

sandblasting booth | dust collection & media reclaimer | istblast

Sandblast Booths (Blast Booths or Abrasive Blast Rooms) provide the ideal confined environment for an abrasive blasting operation of relatively large pieces or for high-productivity sandblasting. They are designed to optimize the sandblasters productivity while reducing downtimes as well as the cost of operation and maintenance of sandblasting-related equipment.

The ISTblast standard blast booth enclosure consists of modular 10- or 14-gauge galvanized steel panels. They can be easily assembled with supplied nuts and bolts. The walls and roof are supported by structural beams tailored to the room size and the required bearing capacity.

Rubber lining protection is available for interior walls and doors for long-lasting life. Without lining protection, blast streams could rip off the functional coating from panels and cause premature wear and corrosion on the surface. ISTblasts exclusive rubber lining design makes it easy to install and replace the rubber sheet as the room ages.

Optional bifold or trifold access doors are available when floor space is a constraint. Drive-thru sandblast rooms are available with an additional door at the opposite end of the room when required by production layout.

Personnel doors and observation windows come in standard 36 x 84 to facilitate access to the sandblast room. They also increase the blasters safety in case of emergency. Depending on the size of the sandblasting room, additional personnel man doors may be required.

The abrasive blast room is lighted with a high-efficiency Hi Bay 18,000 lumens LED lighting system. ISTblasts unique light design allows for one-man installation, cleanup, and replacement of the light from inside the room. No need to climb up on the roof nor allocate two resources for servicing or cleaning the light.

A maintenance program integrated into the system will prompt message reminders when it is time to perform a check or maintenance routine on components such as the dust collector, abrasive recovery system, etc.

The abrasive media recovery system efficiently reclaims and recycles used blast media after blasting process. First, it collects residual abrasive media remaining on the floor after blasting operations. Then, it moves it to a media reclaim system where dust and foreign particle matters are filtered out and diverted away to the dust collector. Then, only media in good working condition is returned to the pressure blast pot.

The key advantage of the media reclaim system is achieving substantial savings and protecting our planet by considerably reducing our abrasive media consumption. According to the application and the type of media used, recycling rates of over 95% can be achieved.

Above-floor installations do not require any excavation, but they require much more effort from the operator who must shovel the blast media into the pit rather than simply pushing it into the excavated hoppers located below floor level.

Floor hoppers are protected by removable steel grating rated to 1,000 lbs. per square foot. Other capacities are available to allow lift trucks and other material handling equipment to circulate over them.

Once the blast media is collected, it is then moved to a media reclaiming system where dust, shattered media pieces, and other contaminants are removed, leaving only media in optimal working conditions.

Depending on the application and the abrasive used, approximately 95% of the dirty abrasive media mix will be recovered and returned to the pressure blast pot for further use. The other 5% is simply exhausted to the dust collector and collected in a dust barrel.

The vertical design of our dust collectors provides more efficient pulsing of dust, eliminating uneven dust loading associated with horizontally mounted cartridges.Also, they require less attention and care since the vertical cartridges do not require rotation to ensure uniform wear on the entire surface.

This DCM Series dust collector features an automatic, programmable reverse pulse cleaning system for cartridges. The cleaning process is monitored and triggered by means of a digital pressure differential indicator that oversees the deterioration of the cartridge filtering efficiency.

The cartridge replacement process is effortless and accessible by the front door. The operation and the cleaning process of the dust collector are fully automated and controlled by the sandblast booth PLC.

Air inlet and outlet plenums are equipped with adjustable deflectors to maintain a well-balanced airflow inside the sandblasting booth. Airborne contaminants travel through a ductwork linking the outlet plenums to the dust collector, where it can be collected into a dust barrel.

An even airflow provides great visibility to the blaster by drafting away the dust cloud generated from the impact of the blast media onto the workpieces. It also helps reducing premature wear on mechanical components.

ISTblast offers a wide range of Pressure Blast Pots for new and existing blast booth installations. Available with tank capacities ranging from 3.5 cu. ft. to 10 cu. ft., they can accommodate one or two operators at the same time.

In most installations, we are able to fit a storage hopper between the media separator and the blast pot to provide long hours of blasting autonomy. Blasting facilities can be designed to allow up to four operators to blast at a time.

In the field, most pressure blasters are Pressure Hold Systems meant to increase the blasters productivity by maintaining the pressure inside the blast pot when the Deadman control is released. Otherwise, each time the remote control is released and re-engaged, the system would take 10-15 seconds to build back the pressure needed to produce an effective blast media stream. This results in downtimes, loss of productivity, and inefficient consumption of compressed air.

On the other hand, the blast pot has a certain blasting autonomy. Once it runs out of media, it must release its pressure in order to allow the plunger fall down and refill the tank with abrasive media. In the Pressure Release System, this occurs every time the Deadman control handle is released. But really, how frequently do you need to refill the pot during a job?

The Double Control System has all the advantages of both systems. It maintains the pressure when the Deadman control is released to facilitate frequent start/stop operations. It also allows the operator to release the pressure and refill the pot from a switch located inside the sandblasting booth, without the need to remove safety equipment and reach for the depressurization valve manually on the blasting machine located outside of the blast booth.

This feature enables the operator to use the blast hose as a powerful air blower producing high-velocity compressed air to blow dust off the workpiece, as well as clean the floor by blowing abrasive media remains towards the floor hoppers.

An air manifold featuring single point connection of compressed air is available to simplify the connection with pneumatic subsystems breathing systems, air regulator for pressure pot, air regulator and gauge for dust collector, etc. We also offer various layout configurations and airline filters to ensure only clean and dry air is supplied to all subsystems.

What sets us apart from the competition is our ability to provide custom design and fabrication services to suit your available production space and budget, as well as turnkey blast booth projects where we assist our customers through all key steps of the acquisition of their blast booth. Furthermore, our abrasive blast booths are skillfully designed to minimize the cost of maintenance by opting for standard components that can be found around easily.

Thanks to our field experts and skilled engineering team, we are able to offer unparalleled flexibility in your sandblast room design, dimension, size, floor layout, auxiliary equipment, and construction. Depending on your production capabilities, we can either provide a complete turnkey solution or equipment and technical support to guide you in the self-manufacturing of your room or upgrade of an existing room.

Whether or not you are able to excavate in your building, we have a solution that will maximize the performance of your blasting system, taking into account any technical limitations you may have. We have an extensive record of manufacturing very large blast rooms or, oppositely, relatively small and confined booths for a variety of applications.

We can also increase your blasters productivity by recommending innovative features such as a depressurization switch to allow the blaster to fill up the pressure pot without leaving the room, a head and/or hose auxiliary light for better visibility, and articulated lifts to work at heights.

We can provide assistance through all stages of your abrasive blast booth acquisition from the recommendation of the ideal blasting process for your application (abrasive media to use, pressure at the nozzle, etc.), to the design and fabrication, installation, and startup of your sandblasting booth, and of course, a one-day training of your production and maintenance personnel free of charge.

Depending on your staff and your experience with the implementation of a sandblast booth, we offer various installation options ranging from full installation handled by our qualified technicians to installation and start-up supervision at a much-reduced charge.

We also partner up with industry leaders to provide the best safety equipment required by local jurisdictions including blast suits, head protection, and respirators, as well as air supply, monitoring and filtration systems.

Our blast booth systems are cleverly designed in order to minimize wear and tear on critical components, reduce downtimes, and facilitate maintenance. We use only direct drive motors and high-quality raw materials designed to withstand harsh industrial environments.

Our blast booth systems are also delivered with detailed instruction manuals, laminated cardboard to leave on the field, and maintenance routine checks that fit perfectly with your preventative maintenance program.

blast room dust collection solutions, industrial dust collectors

blast room dust collection solutions, industrial dust collectors

Anyone doing abrasive blasting understands the benefits of having a blast room. From material recovery and containment to sound reduction. What everyone may not realize is the advantage of having an effective duct collection system to capture harmful dustsinhalation hazards that often contain dangerous and highly regulated substances.The blast room is already a contained environment, so it is a rich opportunity to ensure clean air, healthy workers and a facility that meets regulations.

Blast room operators understand dust and the need to control it. One of the biggest concerns in a blast room is knowing what kind of blast media you are using, as well as the underlying substrate and coatings. Silica, coal slag, nickel slag, garnet sand, steel shot and glass beads are all common blast media. The fine particulates produced from using these media are a serious health risk if worker exposure is not controlled. For example, exposure to silica dust can lead to silicosis, chronic bronchitis and, in the worst cases, lung cancer. The Occupational Safety and Health Administration (OSHA) recently strengthened its standard for silica dust, so the need to meet tough regulations is more important than ever.

Lead paint can also cause problems in blast rooms. When encountering lead paint, workers must follow the protocols of OSHAs lead standard. The risks of ignoring the standard are high: even low-level exposures to lead can lead to kidney problems, high blood pressure and cognitive damage.

Understanding the substrate being blasted is important for protecting workers, as well. If the substrate is a metal, then an operation must work to control metal particulates that can become an inhalation hazard. OSHA maintains many regulatory standards for different metal dusts, for just this purpose. Dangers from metal dusts include respiratory harm, neurological damage and even cancer.

Controlling blast room dust isnt just important for workers healthits crucial for meeting regulations. OSHA has issued around 500 permissible exposure limits (PELs) for different substances. These standards limit how much of a substance a worker can be exposed to in an 8-hour shift. Many of these standards are for metal dusts and other substances found in blast rooms. If an operator is unaware of the kinds of dusts produced in a blast room, third-party services are available to test air quality and provide a complete breakdown of what is in the air. Understanding this breakdown will help an operator craft the perfect dust collection system.

Failure to meet OSHAs regulations is not an option. Citations can lead to serious fines. In addition, current legal troubles could be made worse with new citations. In fact, citations could encourage new legal claims from workers.

Blast rooms are an ideal situation for dust collection, and RoboVents engineers understand exactly what is needed for a given space and application. RoboVent also understands the regulatory environment and what it takes to comply with each standard. Whether you need a simple, off-the-shelf dust collector for your blast room, or a full consultation regarding a complex situation, our engineers are ready for the challenge.

RoboVent designs and manufactures dust collectors to the most exacting specifications. Units such as those in our Fusion Series are well suited for blast rooms. They offer powerful, efficient blowers and advanced controls. Our proprietary filters can be chosen to match the situationcustomized to your blast media, substrates, coatings and so on. No matter the kind of operation, RoboVent can ensure that your workers are protected and that your facility is compliant with regulations.

We dont just sell air filtration equipmentwe design and manufacture innovative, high-performance dust collectors, fume extractors and ventilation equipment for practically any application. From source capture of weld fumes and industrial dust to ambient air filtration systems, our clean solutions are effective, efficient, and flexible to suit a variety of applications.

We manufacture facility-wide industrial air filtration systems, source capture solutions for robotic welding cells, specialized dust collection equipment for plasma and laser cutting, and portable source capture systems for manual welding, cutting and grinding. Let us match you with a RoboVent dust collector that meets your needs.

We have installation crews across the country hired, trained and certified by RoboVent. You will work with an assigned project manager to ensure everything runs smoothly and with minimal disruption to your operations. Prefer to do it on your own? Well make sure you have expert guidance, instruction and support. Ask us about your installation options.

Whether you want us to handle all monthly preventive maintenance for you or simply need regular equipment checks to make sure everything is in top condition, we can help you find a service package that meets your needs.

We offer three levels of ClientCare service. Our service packages let you leverage our expertise so you can reduce the burden on your maintenance staff, control your maintenance budget, and stay focused on your core business.

Need to get something out of the air? We can filter that. We manufacture top-of-the-line cartridge-style dust collector filters such as PleatLock and Endurex. PleatLock filters contain 35% more filter media for longer life and savings with excellent sub-micron efficiency. Reliable, economical Endurex filters are used by thousands of manufacturers today.

Find filters for all types and brands of equipment and practically any application. We have the right filters for weld fume, metalworking dust, abrasive blasting, plastics, fiberglass, silica, pharmaceutical production, chemical manufacturing and other processes. Plus, find baghouse and spray booth filters, oil mist filters, and specialty filters for odor control, HVAC and more from our Rensa Filtration sister companies. Ask us which filtration technologies are right for you!

We can help you select the right equipment for your needs or design a total air quality solution that is cost-effective, energy-efficient. Our engineering teams will work with you to define your goals, select and conduct the right kinds of testing for your facility, and design a system that meets all of your air quality goals.

Our testing services include IAQ evaluation, Dust Hazard Analysis (DHA), OSHA compliance testing, combustible dust testing and our comprehensive VentMapping service for complex needs. Learn more about our testing and system design services.

eastwood dust collection system for blast cabinets

eastwood dust collection system for blast cabinets

Using a dust collector means you can work faster too, because youll be able to see what you are doing without a cloud of dust filling the cabinet. You can mount this near universal dust collector to the cabinet or to the wall, then just hook the 2 inlet to the outlet of your media blaster. The replaceable filters (#30999) stop dust up to 5 microns and collect up to 1 3/4 gallons of media, which can then be added to your cabinet and reused.

This is a professional quality Dust Collection system that is designed for use with the 20027 Eastwood Blast Cabinet. This system is also universal in nature and can be mounted to the rear of other brand cabinets or it can be mounted to the wall near other brand cabinets.

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