small stone jaw crushers for hard rock mine quarry aggregate

jaw crusher sizing for hard rock mine

jaw crusher sizing for hard rock mine

For each project scheme design, we will use professional knowledge to help you, carefully listen to your demands, respect your opinions, and use our professional teams and exert our greatest efforts to create a more suitable project scheme for you and realize the project investment value and profit more quickly.

sizing gyratory crusher A gyratory crusher in a primary duty install will usually cost more VS a similar jaw construction set-up Direct truck dumping on the gyratory spider allows for simple choke feeding while a jaw crusher requires a grizzly and feeder ahead of

hard rock blasting and drilling-Rock Crusher Equipment hard rock blasting and drilling hard rock blasting and drilling As a leading global manufacturer of crushing and milling equipment XSM (hard rock blasting and drilling) offer advanced rational solutions for any size-reduction requirements including quarry aggregate grinding production and complete plant plan.

Commonly called the "DT Jaw Crusher" this design utilizes two plates, one being fixed and the other being free to move back and forth to crush the rock. This machine uses a squeezing motion and as the rock breaks it falls to a lower position so it can be further broken until it passes through the narrow opening at the bottom.

Primary Crusher Selection Design Ultimately the mining sequence will certainly impact the primary crusher selection. Where you will mine ore and where from is a deciding factor not so much for picking between a jaw or gyratory crusher but its mobility level. The

Mining Jaw Crusher Metal Crusher Rock Crusher For Miningfrom Ghana Mine crusher stone crusher used for sale ghana ghana and need for stone crushers ediccentralmaltahana and need for stone crushers tisshooining stone crusher in ghana ghana and need for stone crushers used stone crusher plant with low cost for sale quarry .

The jaw typically takes the larger run of mine product and produces a sized discharge for feed to a secondary crusher such as a cone crusher, ball mill, or hammer mill. We have sold our jaw crushers to many different industries over the years, but the hard rock mining industry is still the #1 purchaser of our jaw crushers and other equipment such as a turn-key ore processors.

Large Capacity Mine Machinery Primary Rock Jaw Crusher Large capacity crusher wholesale crushers suppliers liming liming offers 6369 large capacity crusher products about 45 of these are crusher 11 are plastic crushing machines and 1 are other processing ...

Crushing circuit in selection and sizing of crusher. crushing circuit in selection and sizing of crusher. sitemap - zenith. by continuing to use the site, you agree to the use of cookies. you can find out more by reading our cookie policy. chat online impact crusher for

2016 Hot Selling Rock Crusher Cone Crusher. the longer the crushing fine stone jaw crusher/hot selling jaw crusher/ are designed for crushing ores used portable crusher mining prices current new. READ MORE; crusher plant selling price . China Hot Selling and

Jaw Crusher Sizing | Physical Quantities | Nature Jaw Crusher Sizing Free download as PDF File (.pdf), Text File (.txt) or read online for free. Scribd is the world's largest social reading and publishing site. Search Search

A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, sand or rock dust.Crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated.

Large Capacity Mine Machinery Primary Rock Jaw Crusher Large capacity crusher wholesale crushers suppliers liming liming offers 6369 large capacity crusher products about 45 of these are crusher 11 are plastic crushing machines and 1 are other processing ...

jaw crusher sizing for hard rock mine - zelena-kava. jaw crusher rock size - opex-summitin. We strive to keep gold mining and rock crushing accessible for small to medium size mining operations Small to medium size miners know that affordable production equipment, such as jaw rock crushers, hammer mills, pulverizers, portable gold processing mills are incredibly difficult to findWe supply hard ...

Jaw Crusher Sizing | Physical Quantities | Nature Jaw Crusher Sizing Free download as PDF File (.pdf), Text File (.txt) or read online for free. Scribd is the world's largest social reading and publishing site. Search Search

jaw crusher sizing for hard rock mine A Jaw Crusher is one of the main types of primary crushers in a mine or ore processing plant The size of a jaw crusher is designated by the rectangular or square opening at Get Price UJ540 Mobile jaw crusher Mining Rock ...

roll crusher hard rock - Golffanaat roll crusher hard rock . thyssenkrupp to Introduce Eccentric Roll Crusher. Mar 11, 2019 With its new eccentric roll crusher (ERC) thyssenkrupp Industrial Solutions has developed a groundbreaking solution for the primary reduction of hard rock .

hard rock blasting and drilling-Rock Crusher Equipment hard rock blasting and drilling hard rock blasting and drilling As a leading global manufacturer of crushing and milling equipment XSM (hard rock blasting and drilling) offer advanced rational solutions for any size-reduction requirements including quarry aggregate grinding production and complete plant plan.

Jaw Crusher Sizing For Hard Rock Mine. We supply hard rock crushers mills to the mining industry. Hard rock crushing is required when rock is larger than 3mm in read more + Medium Sized Rock Crusher For Mining Supermascota We supply hard rock Hard ...

gold machine mobile primary jaw crusher homewiseindia jaw crusher machine for gold ore Mini rock crusher, Jaw crusher, gold mining, or to reduce the size of a solid mix of raw materials (as in rock ore), Gold Ore Crusher, Gold Ore rock crusher WeldingWeb It is a mechanical device called a Rock Jaw crusher Hard rock gold is in my past Gold Ore rock crusher

The jaw typically takes the larger run of mine product and produces a sized discharge for feed to a secondary crusher such as a cone crusher, ball mill, or hammer mill. We have sold our jaw crushers to many different industries over the years, but the hard rock mining industry is still the #1 purchaser of our jaw crushers and other equipment such as a turn-key ore processors.

Primary crusher for underground metal mine. Underground Primary Crusher Plant DesignMining Congress SIZING A CRUSHING PLANT. Real estate in an underground mine is usually at a prime cost therefore, the design of primary crushing plants faces more

Sizing Of Bauxite In Mine. bauxite wagon rock size Sizing Of Bauxite In Mine Sizing, Of, Bauxite, In, Mine: ... bauxite wagon rock jaw crusher size ... Get Information to what size bauxite is crush before entering the process bauxite crushing particle size ...

Jaw crushers minevik Jaw crushers are a popular alternative to primary gyratory crushers, since they can process large amounts of hard material efficiently. Due to their smaller physical size, jaw crushers are also ideal for tight spaces, such as underground mining

roll crusher hard rock - Golffanaat roll crusher hard rock . thyssenkrupp to Introduce Eccentric Roll Crusher. Mar 11, 2019 With its new eccentric roll crusher (ERC) thyssenkrupp Industrial Solutions has developed a groundbreaking solution for the primary reduction of

Hard Rock Crusher, Hard Rock Crusher Suppliers and Alibaba offers 3,326 hard rock crusher products. About 83% of these are crusher, 1% are plastic crushing machines. A wide variety of hard rock crusher options are available to you, such as jaw crusher

mining hard rock crushing and sizing For each project scheme design, we will use professional knowledge to help you, carefully listen to your demands, respect your opinions, and use our professional teams and exert our greatest efforts to create a more suitable project scheme for you and realize the project investment value and profit more quickly.

We have zenith crushing rock jaw crusher,Y Series Mobile Jaw Crushing Plant It can remove the obstacles of openpit mining quarry broken place and the environment Zenith mobile jaw crusher has been widely recycling and mining provides high efficient and low

All rock crushers can be classified as falling into two main groups. Compressive crushers that press the material until it breaks, and impact crushers using the principle of quick impacts to crush the material. Jaw crushers, gyratory crushers, and cone operate ...

Mining Jaw Crusher Metal Crusher Rock Crusher For Miningfrom Ghana Mine crusher stone crusher used for sale ghana ghana and need for stone crushers ediccentralmaltahana and need for stone crushers tisshooining stone crusher in ghana ghana and need for stone crushers used stone crusher plant with low cost for sale quarry .

stone crusher manufacturers for sand, quarry, mining and construction

stone crusher manufacturers for sand, quarry, mining and construction

The types of pressure crushers include jaw crusher, roller crusher, and gyratory crusher. The pressure type crusher uses two hard parts of the machine to press each other to crush rock material. For example, the jaw crushers use the fixed jaw plant and movable jaw plate.

The jaw crusher's main function is to reduce the size of the raw materials or large pieces of material to a sufficiently small size, so as to facilitate the next step of the crushed material. In the quarries and mine materials crushing plant, it is generally used as a primary crusher. The types of jaw crushers are single toggle and double toggle. The construction of the single toggle jaw crusher is compact and simple, and the transmission components such as eccentric shafts are less stressed. Due to the vertical displacement of the movable jaw is small, the material is less excessively broken during processing. Therefore, the wear of the movable jaw plate is less.

Compared with the simple pendulum type, the double toggle type jaw crusher has the advantages of lighter weight, fewer components, a more compact structure and uniform crushing, high productivity. 20-30% higher productivity than a simple swing jaw crusher of the same specification.

Tooth Roller crusher is a new product that is designed and developed according to the structure principle of Gunlock crusher in America. The machine has the advantages of small volume, high crushing ratio (5-8) , low noise, simple structure, convenient maintenance, high productivity, even particle size of crushed materials, low over crushing rate, convenient maintenance, etc. The mall roller crusher is widely used in the mining industry as a secondary crusher.

Gyratory crusher is a new type of crusher that can replace fine jaw crusher and cone crusher. It consists of a concave surface and a conical head, both of which are usually lined with manganese steel. The inner cone has a slight circular movement but doesn't rotate. The gyratory has the advantages of good finely crushing effect, large processing capacity, small vibration, simple maintenance, low cost, and less lining plate wear.

Impact crushers crush materials by impact rather than by pressure. The material is broken in the crushing chamber under the impact force. It can handle materials with side length less than 100-500 mm, with compressive strength up to 350 MPA. It has the advantages of a large crushing ratio and cubic particles after crushing. There are two types of impact crushers: Horizontal Shaft Impact(HSI) Crushers and Vertical Shaft Impact(VSI) Crushers.

In the sand making plant is one of the essential crushers. Cone crusher according to the crushing force is divided into Simmons spring type and hydraulic type. Hydraulic type is divided into single-cylinder and multi-cylinder cone crusher. According to the rotary speed, there are three types: low speed, medium speed and high speed.

The basic structure of cone crusher is similar to that of rotary crusher, but the range is larger. It rotates and presses against the stone on the side of the machine, where it falls into the lower chamber and is crushed again until it falls out of the bottom. Its advantages: reliable structure, high productivity, easy adjustment, and low operation cost.

Hammer crusher(Hammer mill) is broken by an impact between a high-speed hammer and material. This type of crusher is divided into two types: single rotor and double rotor. Single Rotor is divided into reversible and irreversible. Hammer crusher is mainly composed of the rotor, spindle, hammerhead, lining plate and impact plate. And it mainly crushing for coal, salt, chalk, gypsum, brick, limestone and so on. It also used for crushing fiber structure, flexibility, and toughness of strong broken wood, paper, etc.

The advantages of the hammer: larger crushing ratio, high production capacity, uniform products, less over-powder phenomenon, simple structure, light equipment quality, simple operation, and maintenance.

Sand crusher is also called VSI crusher. It is an indispensable equipment for artificial sand manufacturing plant. VSI crusher imported advanced German technology development and production, with the international advanced level. Its performance plays an irreplaceable role in the fine crushing equipment of various materials. There are two types of sand-making machine: stone hit stone and stone hit steel.

The upper and lower hitting guard plate is installed on the crushing cavity wall of the sand making machine. It makes the ore material to be crushed by the impact, friction or high-speed impact between the material and the lining layer formed by the material and the material accelerated by the flywheel when accelerating. The materials do not come into direct contact with the equipment. This method reduces the wear and tear of fittings and prolongs the service life. "Stone hit stone" sand crusher is suitable for material with high abrasion above medium hardness, such as basalt. And the finished product has good grain shape, but the powder content is a little more. So it is more suitable for aggregate shaping.

In the crushing cavity wall of the sand-making machine, the lower hitting guard plate is replaced by the perimeter guard plate. When the ore material is thrown out by the roller, it is directly impacted on the guard plate for many times and the crusher. Under the constant impact, and then the crushing cavity material impact, ore material broken more fully, and the finished material particle size smaller. The "stone hit steel" sand crusher is suitable for small abrasive materials below medium hardness, such as limestone, and the crushing efficiency is high. However, due to crushing depends on the impact, so wear parts are higher. The finished product is slightly worse, it is more suitable for sand-making.

1. 40 years old JXSC Mine Machinery Factory founded in 1985, and we have 40 years of production experience. In the 40 years, we are committed to the development, production, sale of high-quality crushing equipment, mining and mineral processing equipment. We have mature manufacturing technology, excellent engineers, design and manufacture high-yield crushing plant, sand plant mining plant for users.

3. Considerate pre-sale service, after-sale guaranteed service We have a professional sales team to answer all your equipment questions. Take the customer to the factory to see the equipment and free test machine. We provide equipment installation schematic diagram, video installation guide. In some places, our engineers can go to the site to install and debug. All the equipment is guaranteed for one year, except for the wear parts.

Both crusher production line and sand production line basically use vibrating screen. There are many kinds of vibrating screen, which can be divided into circular vibrating screenand linear vibrating screenaccording to the movement track of materials. These two types of screening equipment are usually used in daily production. Whats the

Multi-cylinder hydraulic cone crushers are widely used in the sand aggregate and mining industries, especially in the medium and fine crushing processing systems of medium-hard materials. Weintroduce4 common problems in the operation of cone crusher: abnormal vibration, high noise, easy dirty lubricating oil, high oil return temperature, and introduce how

JXSC Mine Machinery provides stone-crushing solutions for a range of industries including mining and construction. We manufacture three types of machinery, namely, the crushing machine, the sand-making machine, and the mineral processing machine. Various models of these are available as per customer needs. Our products are cost-effective and high-quality. In

Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read More

portable rock crushers

portable rock crushers

As it relates to portable crushers, the basic portability concept under investigation here might better be described by the phrase decentralized crushing to allow automated ore haulage. Clearly this means more and smaller crushers exhibiting some degree of mobility, and automated ore haulage usually means belt conveyors. The trade-off is a necessarily more costly crushing system against a more efficient and productive ore handling system. From the crusher manufacturers point of view the challenge is to achieve small size and portability without sacrificing too much in the important areas of feed opening, throughput, system availability, and capital and operation costs.

Portable in Portable Rock Crushers simply means that the crusher is moved periodically in order to be close to production, thus minimizing costly haulage of run of mine material. Within this simplified definition however, portability has quite different meanings in mines of widely varying ore bodies and mining plans. We shall further assume that a portable crusher is one that can be moved through standard mine passageways with minimal dismantling, and can be set up with little or no site excavation.

Underground is obvious, and when taken with portable brings to mind such terms as low, narrow, horizontal, light, serviceable, and mobile. This study may define a machine that is also applicable to some above ground installations but no attempt will be made to enhance such applicability at the expense of underground performance.

Hard-rock is sometimes taken to mean non-coal, but this broad definition would include many weaker mineral mines not in need of the fundamentally new equipment that is the subject of this study. Many of these non-coal mines have, however, developed highly efficient and mechanized coal-like mining methods that would be applicable to hard-rock mines if suitable equipment (crushers) were available. We have therefore gained valuable information by studying these mines, but the intended beneficiary of this investigation is the underground hard-rock industry, defined as those mines that cannot economically make use of presently available portable underground crushers.

To begin, let us attempt to define approximate requirements in order to establish a background for further specification of performance parameters, and to form the basis for a critical examination of existing crusher designs. In fact, it seems clear that no single optimum set of parameters can ever be sharply defined. However, with adequate documentation and an appreciation of likely individual case variations, such an approximate set of parameters can serve as the basis for new concept generation and further development work.

Before defining what a portable rock crusher is, we need to know how it will be used. Fortunately for the purposes of this study, portable underground crusher applications may be divided into two rather distinct categories, and one of these, though worthy of further thoughts and development, does not require fundamentally new hardware development. The distinction, perhaps predictably, is primarily one of physical machine size, although, to a lesser degree, distinctions can also be made in the desired degree of portability within a given size category.

The first category, which we shall dismiss for the moment, is one in which machine size, per se, is not limiting. Applications in this category are high head-room room and pillar mines, such as large limestone mines having 35 foot backs , and, in the future, oil shale mines having even higher backs. While significant portability improvements can be made in assembly methods and general layout, as discussed in Section 9, this category of applications ran in general be satisfied by existing manufacturers through modification of essentially standard machine components.

The second category is that in which machine size is very much a limiting factorso much so that todays standard hard rock primaries are simply not applicable. The two general mine types falling in this category include, obviously, low head room room and pillar mines and, perhaps not so obviously, most mines with vertically oriented ore bodies. The latter include caving mines, whatever the caving mechanism (block caving, sub-level caving, etc.), and other generally vertical mine plans such as open stope, shrinkage stoping, cut and fill, etc. . For purposes of this study, these mines are collectively characterized by gravity delivery of ore to a stationary or nearly stationary, draw point or chute from which the ore is handled (and often rehandled) by a variety of means in both the horizontal and vertical directions. Even though massive ore bodies may be involved, typical drift dimensions in such mines are not large, on the order of 8 to 12 feet high by not much greater widths.

Both mine types in this category of small applications suggest maximum installed crusher sizes of 7 to 9 feet high, 8-10 feet wide, and any reasonable length (the latter determined by transport conditions rather than installed dimensions. It is important to note that this height includes whatever overhead feed components (and dump space) may be required by vertical feed crushersthus standard top fed jaw crushers, which would normally be selected for hard rock, are much too tall.

Portable crushers will receive run of mine material from the face regardless of the mining method or the primary haulage system used, and then crush this ore and feed it into a more continuous and efficient ore haulage system. Within these applications it appears that for a decentralised crusher arrangement a throughput of 100 to 800 tons per hour will suffice. Although there is no clear-cut limit, this throughput is obviously a function of the size of the mining unit it services, and the ability, within the stated drift dimensions, of the primary haulage system to deliver material to the crusher. Thus it is not surprising that a limited range of throughputs will serve a wide variety of mining operations.

Just like the very large central crusher located (probably) at the shaft, the proposed decentralised portable crusher system must handle ROM (run of mine) ore. This fact, when taken with the low headroom restrictions, will continually challenge the would be portable crusher designer.

A study by the U. S. Bureau of Mines in five underground mines, utilising five different mining methods, in extremely different types of rocks, showed a striking similarity of over-size ore, not only in mean size but in shape as well. Table I presents these results. The indicated size uniformity is considered misleading, particularly in view of the fact that the study did not attempt to

determine the percentage of ore exceeding the stated oversize. The shape trend of this data (3:2:1) is more interesting, indicating a condition somewhere between block and slabby. Larger variations in size of oversize are supported by another study which was concerned with block caving mines. Results of this study, also presented in Table I, characterize the block cave mine of the preceding study as having fine ore. There is clearly no single optimum crusher feed opening for these, let alone all, block caving mines, although it is probably safe to say that block caving permits the least control of fragment size and can thus be expected to present highly variable conditions.

Mining plans relying on drilling and blasting for fragmentation control will, no doubt, show greater uniformity in size of oversize, but great variations are to be expected in the size distribution of ROM ore from mine to mine. Assuming a successful crusher can avoid direct attack of the three-to-five font major fragment dimension indicated in Table I, and assuming some form of control over occasional abnormal oversize, it is likely that minimum or critical feed openings in the 30-36 inch range will satisfy a very large percentage of mines.

To establish approximate product size, let us assume that the product is to be belt conveyed. In most cases this will be true, and it is expected that maximum economic benefit will occur in this combination. The feeder-breaker, so successfully used on coal mine section belts, is generally set to produce nine inch maximum lumps for 36 inch belts. For first-cost and other reasons, this belt width appears to be very common for section and feeder applications, and for the denser-than-coal ores found in the hard rock industry, a maximum product size in the range of 6-8 inches is appropriate, it is interesting to note that even for very large oil shale installations (very wide belts) a six inch product is recommended.

It appears that there is relatively little need to simultaneously develop a range of machinery between these small units and the large central primaries now being used. Ultimately a range of intermediate sizes will be desirable, of course, but this can easily be developed from low head room equipment meeting the above specifications.

As will be illustrated in the following section, these requirements cannot be met by existing hard rock crushing equipment. In fact, noting that the desired dimensions include whatever overhead clearance is needed to load the crusher proper, and space underneath to deliver its product (assuming a typical vertical jaw or gyratory design), it is obvious that standard machines are far from satisfactory. It follows, then, that satisfactory new concepts cannot be found among minor variations of standard concepts: the sought after design will differ substantially from present designs. At the same time, it would be comforting if a new concept did not depart substantially from the basic comminution means of proven designs. Economical crushing of hard rock, day in and day out, through many millions of tons, is, after all, a rather difficult task, even without severe space limitations, and proven means should not be so quickly discarded.

The inventors task is not quite so formidable as the proceeding may suggest. In comparison to a typical aggregate production application for example, some aspects of the portable application actually ease the design problems: The crusher is needed only for oversize (unbeltable) material. Thus, while the crusher should avoid fines, it has no rigid product size requirement other than maximum size, and essentially no product shape requirement (a requirement that justifies some rather subtle variations of crusher geometry in many conventional applications). Furthermore, if the crusher is designed to pass undersize material freely, or if its feed mechanism provides scalping to bypass smaller material, much of the throughput will be free, a provision which will also reduce the production of fines, and, more importantly, dust.

Many manufacturers were contacted in an extensive effort to include all available equipment and manufacturing capability in this study. Appendix A is a list containing the names and (if available) addresses of those manufacturers who were contacted. Although not all were responsive, many were quite helpful and the majority expresses the opinion that they would need the results of this study if the industry or any single manufacturer were to consider the development of portable, underground, hardrock crushers.

This study was neither intended, nor will it attempt, to instruct the reader in the complete art of primary rock crushing. There are many good references in this area; notable among these is McGrew. Our goal is to define the optimum parameters for the design of a portable, underground, hard rock crusher in order to insure that future development will lead to maximum utilization by the industry.

In summary then, we want to study present crusher types with an eye toward moving them around in hard-rock mines. Though small, these units will handle essentially as mined or ROM material, and should rightfully be called primary crushers.

This class of crusher historically has been used on the strongest ores. Crushing is accomplished by relatively slow moving members exerting very high force levels. Understandably, these crushers are typically very big, very strong, and heavy.

Figure 1 shows a simplified section of a typical gravity fed gyratory crusher. Clearly the typical portable underground crusher requirements presented in Section 2 cannot be met by a standard gyratory. However, because the crushing action of the gyratory works well on hard rock, the portable crusher designer should be aware of the favorable features exhibited by this important member of the primary field:

Single and double toggle jaw crushers differ in the motion characteristics of the moving jaw, which results in somewhat different operating characteristics. Jaw action in the Blake (double toggle) type is a simple pivoting motion about a stationary bearing near the receiving opening. Displacement is thus a maximum at the discharge, tapering to zero at the pivot.

Because of its simplicity, the overhead eccentric (single toggle type) exhibits lighter weight, much lower cost, and a greater potential for portability, although it is not significantly shorter thanthe Blake (double toggle type). Due to the pronounced vertical components of motion from the overhead eccentric, it elliptical wiping motion provides good feeding action, and hence capacity. The price for this action is, of course, accelerated wear of the jaw plates in addition to increased shock loading on the eccentric and shaft bearings caused by the large jaw motion relative to Blake type machines at the receiving opening. Consequently, Blake types, with their low scrubbing motion and great leverage on larger feed, tend to be favoured for highly abrasive or very hard, tough rock.

The basic overhead eccentric jaw motion has been built in a vertical double-eccentric version (both jaws moving in unison), with the intention of providing more capacity for a given feed opening and longer jaw life due to reduced scrubbing provided by lower relative jaw velocity. The Eimco Division of Knvirotech, and the Westfalia Company of Germany, have tipped this arrangement on edge (eccentrics vertical), thereby changing the feed direction from vertical to horizontal and greatly reducing machine height.

Little is known about the German machines, as none are in use in North America and none are believed to be handling predominately hard rock. Eimco, on the other hand, has built two prototypes which have been tested in medium and hard rock in low headroom conditions. The Eimco crusher, shown in Figure 4, utilizes a feeder-breaker style chain flite conveyor which pulls material from the bottom of the surge pile and stuffs it into the jaw region. Discharge occurs immediately after the choke region of the jaws, onto a customer supplied conveying means. The chain conveyor obviously must pass beneath the active region between the jaws, severely diminishing or eliminating its feeding ability, particularly during the crushing stroke. To achieve better feeding in the crushing zone, Eimco has modified the common overhead eccentric toggle geometry so that both jaws close every where at the same time, with the crushing stroke strongly oriented in the feed direction. These measures enable a second generation machine to achieve throughputs approaching (perhaps 80%) the capacity of a vertical, single overhead eccentric crusher of comparable inlet dimensions. The Eimco inlet is approximately 40 x 40 inches.

Both prototypes were tested at White Pine Copper in White Pine, Michigan. Problems were encountered and changes were made, as with most prototypes, but large blocks of 20-28,000 psi sandstone were successfully handled on a regular basis. Since Dial time, mining

at White Pine has been concentrated in medium strength shale, where the horizontal jaw is not sufficiently perfected to be competitive with heavy duty feeder-breakers, about which more is presented in subsequent sections. Very strong ores have not been tried on a significant scale in the horizontal jaw.

Though low in profile, this crusher design utilizes a feed means that tends to orient slabby material horizontally, hence the wide, square jaw opening. Slabs that do get fed on edge can be passed untouched through the jaws, a common problem with vertically fed jaw crushers as well. Dimensionally, horizontal jaw crushers are quite acceptable, though they could use elevating discharge means to reduce site excavation requirements, and with more development in hard rock applications, this concept may become an economical alternative candidate for the subject application.

True impact crushers for primary crushing are limited to hammer types. They are included here only because there may be a specialized situation justifying their unique characteristics. Figure 5 shows a section of a typical hammermill; Figure 6 shows an Impactor.

Impact type crushers are high reduction machines (up to 40:1 vs. 8:1 for a jaw). In part because of this, they produce a considerably finer product than is necessary to achieve mechanized underground haulage. Very large feed, as is common with ROM material, is not easily handled by the hammer mill because of its impact principle of operation. Crushing is accomplished by the high velocity impact (5000 fpm) between the hammers (and liners) and individual pieces of rock in the feed, with the only means of support of rock fragments being the inertia of the rock itself. Under these conditions the rock fragments should not only be less massive than the hammer, but also quite friable. Abrasive feeds cannot be economically handled by hammermills or by impactors.

Impactors, as Figure 6 indicates, are better suited to large feeds than is the hammermill. This type uses fewer and stouter hammers, but, like the hammermill, relies on the inertia of the feed to hold the rock while it is chipped away. Primary crushing, even of non-abrasive and friable material, and particularly underground, is better handled by other machines unless very special conditions exist. An admittedly unlikely example of a situation in which an impact type crusher could be successfully employed as a portable underground primary crusher might be described by thefollowing conditions:

(a) abnormally small ROM material suitable for impactor feed but too big to be conveyed. (b) very friable, non-abrasive feed, material. (c) fine product allows less expensive form of mechanized haulage and eliminates the need for secondary crushing equipment.

Roll crushers is a term sometimes used to describe the combination (impact & pressure) class of crushers. Sledging roll crushers is a more suitable name, since it is distinguishing from the impact and pressure terminology and, in fact, the rotor in a roll crusher is frequently called a sledging roll. Sledging roll crushers are characterized by a medium velocity impact (500 fpm or less) between a rotor protrusion and the feed material while the feed is supported in the crusher, hence the term sledging.

The term roll is used in a wide variety of non-sledging equipment types and needs clarification here. Crushing rolls, two-roll feed-pinching machines, are really a high speed continuous pressure class of crusher used for secondary and tertiary crushing. Sometimes they are confusingly called two-roll crushers, or double roll crushers, or four-roll crushers. The roll surfaces are usually smooth or nearly so and impact or even sledging does not play a significant part in the comminution process. Roll crusher may also be used to describe a high speed machine in which the feed is neither supported by the crusher nor nipped by the roll protrusions. As described in the previous section, this is a high reduction pure impact class crusher sometimes used to avoid secondary crushing.

Sledging roll crushers may be of the single- or double-roll type, the latter being distinguishable from smooth pressure class crushing rolls by the characteristic protrusions (sledges) which work on the feed material. Double-roll sledging crushers usually employ more impact and less sledging by virtue of higher tip speeds, and are principally used for secondary crushing. Figure 7 shows a typical single-roll sledging crusher. There are several features of this type of crusher worthy of mention.

The feeder-breaker is an adaptation of the single roll-sledging crusher developed specifically for portability and use in low headroom coal mines. Since it has found successful use in a number of non-coal mines it is therefore worthy of mention. Figure 8 shows a typical feeder breaker.

To achieve low profile, this specialized machine passes material horizontally under the roll, or breaker shaft as it is usually called. The anvil (or bed in this configuration) is flat, and feed is accomplished by a chain-flite conveyor which pulls feed from under the pile of material in the attached surge hopper, and, after passing through the breaking zone, continues on to feed at a relatively controlled rate over the conveyor head pulley, hence the name feeder-breaker. Another characteristic of this single-roll sledging crusher is the shape of the breaker teeth, or picks, as they are generally called. They are relatively few in number (particularly for weak material), replaceable, and pointed, generally being carbide tipped.

Feeder breakers have greatly advanced the practice of conveyorized haulage in coal mines, and during recent years beefed-up versions, pioneered by the W. R. Stamler Corporation, have been successfully employed in a variety of non-coal mines. Among these are underground salt, potash, trona, iron, copper mines, and some open pit mines. These mines use a wide variety of primary short haulage means, but they all make use of low labor, high capacity conveyor systems made possible by the feeder-breaker.

When applied to stronger and/or more abrasive ores, feeder breaker crushing costs naturally escalate to levels well above those of conventional hard rock (i. e., jaw) crushers. In fact it appears that feeder-breakers are used, in some applications, solely because of their low headroom characteristics, and despite crushing costs from 3 to 5 times what could be expected of a jaw crusher in the same material. However, sufficient savings are achieved elsewhere in the haulage system, so that feeder-breakers are the economic choice in one copper mine where the ore is routinely between 12-20,000 psi compressive strength, and also abrasive. That mine also uses feeder-breakers in sandstone sections where ore strength runs to 28,000 psi. Maintenance and rebuild costs are higher in such areas, and this is considered by many to be about the hard rock limit of feeder breakers as a class of crusher.

A narrow version of the feeder-breaker has been developed by a German company for use on longwall systems. Various sledge configurations (not sharp picks) are used, and the unit is generally incorporated in a chain-flite bridge conveyor between the longwall system and a headgate conveyor. Two such units are in use on longwalls in U.S. trona mines (7000 psi max.), which accounts in part for their mention here. The concept (sizing of longwall discharge) is worth noting, in view of U.S. research efforts to apply new technology and longwall methods to hard rock mines.

There are many other comminution processes that one could bring to mind. Among these would be all the primary and secondary breakage methods, grinding and milling methods, thermomechanical, and even ballistic and nuclear concepts. These are not considered here because there are no presently available machines using these processes. Other comminution methods in general will be considered in the concepts section (Section 9) after the problem statement has been fully developed and conclusions drawn.

Having discussed the various classes and types of hard rock primary crushers, we can examine their potential for meeting the general requirements previewed in Section 2. Those requirements call for a crusher of low height, large feed opening, and modest throughput. Since multiple small crushers will be less efficient to operate and more costly to purchase than one central crusher, we must also consider cost as a factor in suitability.

The one mining parameter that is least controllable in a given mine and has the greatest influence on crusher selection is size of feed. Although drift dimensions obviously cannot be specified by the crusher designer, machine height, to some extent, is in his hands. Accordingly, machine height, throughput, and cost will be examined with respect to the common parameter, feed opening. Since feed opening implies a two dimensional passageway for material, the smaller or Critical Input Dimension (CID) will be used where appropriate. The implication is that most any crusher can (and should) be fed so as to avoid direct attack of the largest dimension of the feed material. Also implied, but perhaps less obvious, is the desire and intention to feed material so as to attack the smallest dimension of the feed, not the middle dimension.

Figure 9 presents representative manufacturers throughput data as a function of CID for 3 classes of crushers totalling six different types. Capacities have been normalized on medium limestone and minus 6 inch product in most cases. Gyratories are clearly high capacity machines at any feed size, and they tend to he applied to very large material. The Blake type jaw crushers are considerably lower in capacity, reflecting to some extent their application to very hard and abrasive feeds. Also noticeable is the range of capacities available for a given CID, a favorable feature afforded by variable jaw or rotor width. The tremendous forces encountered in crushing very large feed tend to leave the stronger Blake as the only jaw type in this region.

Getting down into the throughputs of most concern (400 tph and less), both Blake and overhead eccentric types appear, with the edge in capacity going to the overhead eccentrics. Also appearing are the horizontal jaw crushers and the sledging class, both single roll and feeder-breaker types. Maximum feed size for a given CID will be somewhat less in the case of horizontal jaws because the feed mechanism for this type tends to cause attack of the middle, rather than the smallest dimension of the feed material.

Figure 10 is a plot of bare machine height as a function of CIB for the same six types of crushers. Keeping in mind that bare height is exclusive of any foundations if required) or feeding and discharge means, all conventional gyratory and vertical jaw types are clearly beyond our need for 7-9 foot installed height at 30-36 inch CID. Nor can these standard machines be significantly shortened, as an examination of earlier figures will reveal.

We are left, at present, with horizontal jaws and the sledging class of crusher. But sledging roll crushers and to a lesser extent, feeder breakers, reach their economic limit at medium strength ore, characterized by (among other things) compressive strengths

in the 12-20,000 psi range and, even then, only under specialized conditions. The horizontal jaw crusher would appear to be the lone contestant, but it is relatively new and little can be learned about its economic performance at this time. Westfalia, a German manufacturer of longwall and other mining equipment, developed the concept, and, although machines are in use in Europe, no information is available regarding hard or very strong ore applications, and none are in service in North America. Eimco Division of Envirotech is the U.S. pioneer of horizontal jaw crushers, having built two generations of machines. These machines were technically successful in crushing a regular diet of stronger ore (20-28,000 psi) but could not compete economically in the medium strength range against the then highly developed heavy duty feeder-breakers, a statement which most certainly would apply to weaker ores as well. Dimensionally, the horizontal jaw is virtually identical to the successful feeder-breaker (Eimco data is plotted) and with further experience this basic concept may prove to he one answer to low profile hard-rock crushing.

Figure 11 shows the bare cost (no drives, hoppers, feeders, etc. ) of the various crushers under discussion. Some of the data are approximations, but the plot is useful in several respects. It shows, for instance, that something must be sacrificed to get low profile. In the case of horizontal jaws, increased initial cost is the penalty. Feeder-breakers, the low profile member of the sledging class, cannot economically handle the stronger ores. To work on the very hard or abrasive ores, machine height aside, requires that one choose the more expensive Blake type vertical jaw instead of the lighter overhead eccentric. Gyratories having the required CID again are inherently much too much machine for this application.

Using the larger Blake type or gyratories as an example (they dominate as centralized crushers in hard-rock mines) we can get an idea of the capital investment against which a multiplicity of portable crushers must inevitably be judged. Suppose a 7000 tpd mine would need a 4860 Blake type jaw crushing 500 tph of minus 6 inch product. Such a crusher would cost perhaps $350,000 including significant installation costs. An equivalent portable crusher system might involve five machines, four of which would be in service, with each capable of 250 tph. The greater total crushing capacity of the portable system is necessitated by its need to keep moving up, and by its vulnerability to downstream haulage interruptions. If these five portables cost in the vicinity of $200,000

each (a reasonable assumption for hard rock), the capital investment for portables becomes one million dollars versus $350,000 for a fixed installation. In addition, since the operating and maintenance costs of the two crusher systems are likely to be in about the same ratio, it is clear that the portable system must achieve great savings in other categories. These would likely include primary and secondary haulage costs (capital and labor) find productivity.

The primary use of a portable crusher, i.e., a crusher mounted on crawlers or tires, in the rock and mining industries is to reduce costs by permitting the substitution of conveyor belt haulage for truck or track haulage. The usual sequence of operations in surface mining is drilling, blasting, loading, haulage, and crushing. Haulage is normally accomplished by truck or track-mounted cars, the latter method being used for the longer distances.

In addition to potential cost savings in haulage procedures, a portable crusher would allow better utilization and performance of shovels. Loading operations would not be interrupted as often by the necessity of waiting for cars or trucks. Unfortunately, the application of belts in open pits for haulage from bench sites is generally not practical under existing conditions because a belt fed directly by a mechanical shovel can be torn, damaged, or worn out quickly by the large rock fragments falling on it during loading.

As previously noted, the use of a portable crusher would increase the performance of a loading shovel and thereby decrease the number of shovels required to maintain the same rate of production. However, there are quarries where rock must be taken from different parts of the pit and mixed together in order to get a desirable composition. This is usually done in cement quarries. For such cases, storage of material at the end of the stationary conveyor or along its route is suggested, where the desirable mixture of product could be achieved.

Quarries or open pits using track haulage often require a large number of workers to move the track after blasting as well as to operate the railroad switches. The use of a long-boom shovel would make it possible to increase the distance between the bench face and the track. It would also aid in reducing the amount of time now consumed in moving the track and the number of workers to do the job, but such a shovel is more expensive and slower.

Application of the portable crusher might encourage the use of higher benches with the commensurate less blasting that would be required. Domestic practice, however, does not favor the use of high bench faces, partly for safety reasons during loading and partly because higher benches usually require a large borehole diam, larger drill, etc. Inclined drilling might solve such blasting problems because it reduces the resistance of the rock to blasting at the toe of the bench.

small portable jaw stone rock quarry mobile crusher for sale line - mining & construction solutions from henan dewo machinery

small portable jaw stone rock quarry mobile crusher for sale line - mining & construction solutions from henan dewo machinery

Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.

We supply portable or mobile rock crusher, small or mini rock crusher and other rock crusher Crusher Aggregate Equipment For Sale At MachineryTrader.com. 1980 mobile aggregate crusher plant tph Stone Crusher Machine

China Portable Rock Crusher manufacturers - Select 2021 high quality Portable Rock Crusher products in best price from certified Chinese Crusher manufacturers, Jaw Crusher suppliers, wholesalers and factory on Made-in-China.com

The 911MPEJAC23 is a Small Jaw Crusher of 2.25" X 3" manufactured to easily crush any rock from 2" (50mm) down to a D50 of 700 micron (28 Mesh) which also correspond to a crushed discharge P80 size of 80% passing 1400 microns or 14 mesh. The discharge opening (closed-side-setting) of this 55 mm X 75 mm "big-small crusher" you can adjusted with a wrench. With a short throw at a quick 525 RPM ...

Small Jaw Crusher [ Capacity ]: 1-20t/h [ Applicable Material ]: The small jaw crusher, also called mini jaw crusher, is designed for fast crushing of aggregates, ores, minerals, coal, coke, chemicals and other similar materials.It has two type: fixed and portable, electrical motor or diesel engine.

50tph Mobile Stone Crusher/ Fine /Large/ Capacity Stone/Rock/Ore/Sand Making/Sand Maker/Combine/Compac Jaw Crusher for Quarry/Mining Crushing Line Machinegm4010 FOB Price: US $ 75000-115000 / Set Min. Order: 1 Set

Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line.

mining crushing stone hard rock impact crusher price plant - mining & construction solutions from henan dewo machinery

mining crushing stone hard rock impact crusher price plant - mining & construction solutions from henan dewo machinery

Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.

The 250 tph stone crushing plant is widely applied in medium or large stone quarries and mines. Those crushers are complete crushing production line, typically having two or more of primary, secondary & tertiary type crushers, such as jaw crusher, impact crusher, cone crusher etc., with at least 2 or more vibratory screens with conveying ...

Impact Crusher, Impact Crusher for Sale, Primary Crusher manufacturer / supplier in China, offering Mining Processing Rock Crushing Machine Stone Impact Crusher Price for Granite, Convenient Transportation Mobile Crushing Plant for Dry Powder Motar, Gold Centrifugal Concentrator Knelson Concentrator for Fine Gold Recovery and so on.

The jaw crushing machine general as primary crusher, and the impact crushing as secondary crusher. Jaw rock crushers is an indispensability main machine for rock plants, mill plants, and quarry crushing plant. The application is more widely than impact, but without the functions of impact crushers.

Impact Crusher [email protected] @10 2017-06-14T12:56:32+08:00 impact crushers for hard rock are the newest generation of impact crushers developed by our factory by absorbing advanced technology at home and abroad and according to actual working conditions in domestic sand industry.

Mobile crusher is mainly used in hard rock crushing ,aggregate production , outdoor mining crushing,construction waste recycling, cement production and tunnel crushing. Working principle: Equipment consists of: vibrating feeder, jaw crusher, or deep cavity "stone at stone" impact crusher, vibrating screen, foldable belt conveyor.

Impact Crusher, Mining Machine, Crushing Equipment manufacturer / supplier in China, offering Impact Crushing Plant PF1010, 3 Decks Horizontal Vibrating Screen with Screen Size 8x20, High Capacity Jaw Crusher Impact Crusher Cone Crusher for Aggregate/Quarry/Ce ISO (100-200TPH) and so on.

Stone Crusher JXSC company stone & rock crushers include cone crusher, jaw crusher, impact crusher, mobile crusher, sand making machine, mobile crushing plant & hammer crushing which can crush with more than 200 kinds of industrial materials. Such as pebble, granite, basalt, iron ore, limestone, quartz, diabase, iron ore, gold, copper, etc ...

Cone crusher can crush hard, medium hard and many types of materials, mainly used for medium and fine crushing of materials. Therefore, the product particle size is more uniform. The crushing cavity of the cone crusher has different design types, each of which is most suitable for a specific application range and material.

Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line.

Related Equipments